Electric Furnace Mast Cylinder

The electric furnace mast cylinder is a cutting-edge product designed to enhance the performance and efficiency of industrial furnaces. With its advanced features and robust construction, this cylinder offers precise control and reliable operation for raising and lowering furnace masts.

The electric furnace mast cylinder is a reliable and efficient solution for raising and lowering furnace masts in industrial settings. Its robust construction, high lifting capacity, precise control, and electric actuation offer improved material handling, streamlined workflow, and enhanced productivity. You can ensure optimal performance and longevity by following the recommended usage methods and maintenance practices. Incorporate the electric furnace mast cylinder into your industrial furnace operations to experience the benefits of precise control and efficient mast adjustments.

Electric Furnace Mast Cylinder Key Characteristics:

1. Надежная конструкция:

• The electric furnace mast cylinder is built with high-quality materials, ensuring durability and longevity even in harsh industrial environments.
• Its robust construction allows it to withstand heavy loads and maintain optimal performance over time.

2. High Lifting Capacity:

• This cylinder boasts a high lifting capacity, making it suitable for raising and lowering furnace masts effortlessly.
• Its impressive lifting power enables efficient material handling and improves overall workflow efficiency.

3. Точное управление:

• The electric furnace mast cylinder offers precise positioning control, allowing for accurate adjustment of furnace mast height.
• Its advanced control system ensures smooth and controlled movements, minimizing errors and optimizing operational efficiency.

4. Electric Actuation:

• Operating on electric power, this cylinder eliminates the need for manual lifting or complex hydraulic systems.
• The electric actuation provides convenience, speed, and precise control, streamlining furnace operations and reducing downtime.

Electric Furnace Mast Cylinder Parameter:

Electric Furnace Cylinder Factory:

Usage Method Of Electric Furnace Mast Cylinder:

1. Installation:

• Mount the electric furnace mast cylinder securely onto the furnace structure, following the manufacturer’s guidelines.
• Ensure proper alignment and attachment to maintain stability and safety during operation.

2. Electrical Connection:

• Connect the electric furnace mast cylinder to the power supply, adhering to electrical codes and safety regulations.
• Ensure all electrical connections are secure and insulated to prevent hazards or malfunctions.

3. Lifting and Lowering:

• Activate the electric furnace mast cylinder using the designated control panel or switch for mast operations.
• The cylinder will smoothly and precisely raise or lower the furnace mast according to your requirements.
• Monitor the lifting and lowering process closely to accurately achieve the desired height or position.

4. Integration with Control Systems:

• Seamlessly integrate the electric furnace mast cylinder into existing furnace control systems for synchronized operation.
• Consult a qualified technician or refer to the manufacturer’s guidelines for proper integration and compatibility.

How To Bleed Double Acting Hydraulic Cylinder?

Bleeding a double-acting hydraulic cylinder is an important maintenance procedure to remove air from the system and ensure smooth and efficient operation. Here are the steps to bleed a double-acting hydraulic cylinder:

1. Preparation:
   • Ensure that the hydraulic system is turned off and the pressure is relieved.
   • Put on appropriate personal protective equipment, such as gloves and safety glasses, to protect yourself from any potential hydraulic fluid spills.
2. Locate Bleed Points:
   • Identify the bleed points on the hydraulic cylinder. These are typically located near the cylinder’s rod end and cap end.
   • Some hydraulic cylinders have dedicated bleed ports, while others may require loosening specific fittings to bleed the air.
3. Position the Cylinder:
   • Move the hydraulic cylinder to its fully retracted position by retracting the rod fully into the cylinder.
   • This ensures that the air bubbles are forced toward the bleed points, making them easier to remove.
4. Loosen Bleed Fittings:
   • Loosen the bleed fittings or ports on both the rod end and cap end of the cylinder.
   • Start by loosening the fitting on the rod end first, followed by the fitting on the cap end.
5. Apply Hydraulic Pressure:
   • Turn on the hydraulic power unit or activate the hydraulic pump to pressurize the system.
   • Gradually increase the hydraulic pressure to a level sufficient to force the trapped air out of the cylinder.
6. Bleed the Air:
   • As the hydraulic pressure builds up, air bubbles are escaping from the bleed fittings or ports.
   • Allow the hydraulic fluid to flow freely until all the air is purged.
   • It is essential to ensure a steady flow of hydraulic fluid without air bubbles.
7. Tighten Bleed Fittings:
   • Once the air is wholly bled from the system, securely tighten the bleed fittings or ports.
   • Ensure they are tightened to the manufacturer’s recommended torque specifications to prevent leaks.
8. Test the Cylinder:
   • Turn off the hydraulic power unit or deactivate the hydraulic pump.
   • Cycle the hydraulic cylinder through its full range of motion to ensure smooth operation without any air-related issues.
   • Attention to abnormal noises or vibrations that may indicate further problems in air or hydraulic systems.
9. Check for Leaks:
   • Inspect the bleed fittings, hydraulic connections, and other components for any signs of leaks.
   • If you notice any leaks, address them promptly by tightening fittings or replacing damaged components.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!