Explosion-Proof Hydraulic System For Lifting Platform

Explosion-proof hydraulic systems for lifting platforms are a state-of-the-art solution designed to provide safe and reliable vertical mobility in hazardous environments with a risk of explosion or flammable substances. This specialized hydraulic system ensures optimal performance while prioritizing operator and equipment safety. Below, we will discuss the main characteristics of the lifting platform explosion-proof hydraulic system, methods, maintenance, and other vital aspects.

Hydraulic System For Lifter Parameter:

Motor Power:1.5KW
Oil Tank:150L

Characteristics of the Explosion-Proof Hydraulic System For Lifting Platform:

1. Compliance with Safety Standards:

• Certified Explosion-Proof Components: The hydraulic system has explosion-proof components that meet stringent safety standards, ensuring reliable operation in hazardous environments.
• Classifications and Ratings: The system adheres to defined types and ratings, such as ATEX or IECEx, to ensure compliance with industry-specific regulations for explosion protection.

2. Robust Construction:

• Durable Materials: The system uses high-quality, durable materials that withstand harsh operating conditions, including exposure to flammable gases, vapors, or dust.
• Reinforced Sealing: Special sealing mechanisms and gaskets are employed to prevent the ingress of hazardous substances into the hydraulic system, maintaining the integrity of the equipment.

3. Enhanced Safety Measures:

• Overpressure Protection: The hydraulic system incorporates overpressure protection mechanisms to prevent excessive pressure build-up, reducing the risk of system failure or explosions.
• Leak Detection: Advanced leak detection systems are integrated into the hydraulic system, providing early warning for potential leaks and minimizing the risk of flammable substances escaping into the environment.

Custom Hydraulic System Model Description:

Structure Of Oil Tank:

Oil Tank Cleaning Cap:

Custom Hydraulic System:

(1)Vertical Hydraulic System

(2)Horizontal Hydraulic System

(3)Side Mounting Hydraulic System

The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.

Explosion-Proof Hydraulic System For Lifting Platform Characteristics:

1. Compliance with Safety Standards:

• Explosion-proof Component Certification: The hydraulic system has explosion-proof components that meet strict safety standards to ensure reliable operation in hazardous environments.
• Classification And Grading: Systems follow defined types and grades, such as ATEX or IECEx, to ensure compliance with industry-specific explosion protection regulations.

2. Robust Construction:

• Durable Materials: The system is made of high-quality, durable materials that withstand harsh operating conditions, including exposure to flammable gases, steam, or dust.
• Reinforced Sealing: Special sealing mechanisms and gaskets are used to prevent harmful substances from entering the hydraulic system and maintain the integrity of the equipment.

3. Enhanced Safety Measures:

• Overpressure Protection: The hydraulic system uses an overpressure protection mechanism to prevent excessive pressure buildup and reduce the risk of system failure or explosion.
• Leak Detection: Advanced leak detection systems are integrated into the hydraulic system to warn early about potential leaks and minimize the risk of flammable substances leaking into the environment.

How Does A Hydraulic Brake System Work?

A hydraulic brake system is common in vehicles, including cars, trucks, and motorcycles. It utilizes fluid mechanics principles to convert mechanical force into hydraulic pressure, which is then used to apply the brakes. Here’s a step-by-step overview of how a hydraulic brake system works:

1. Brake Pedal Application:
   When the driver presses the brake pedal, a mechanical force is applied to the brake pedal assembly. This force is transferred to the master cylinder.
2. Master Cylinder:
   The master cylinder is a key component of the hydraulic brake system. It consists of a piston(s) and a reservoir filled with brake fluid. When the brake pedal is pressed, the piston(s) in the master cylinder is pushed forward, increasing the pressure in the brake fluid.
3. Brake Lines:
   The brake fluid, under increased pressure from the master cylinder, travels through brake lines or hoses to reach the individual brake assemblies at each wheel. These brake lines are typically made of reinforced rubber or metal, ensuring durability and resistance to high pressures.
4. Brake Calipers or Wheel Cylinders:
   At each wheel, the brake fluid enters either a brake caliper (in disc brake systems) or a wheel cylinder (in drum brake systems). These components contain pistons that are pushed outward by the hydraulic pressure from the brake fluid.
5. Brake Pads or Brake Shoes:
   In a disc brake system, the brake caliper contains brake pads that are pressed against the rotating brake disc (rotor) when the hydraulic pressure is applied. The friction between the brake pads and the rotor slows down the rotation, ultimately stopping the vehicle.In a drum brake system, the wheel cylinder pushes the brake shoes outwards, causing them to press against the rotating brake drum. The friction between the brake shoes and the drum slows down and stops the vehicle.
6. Release of Brake Pressure:
   When the driver releases the brake pedal, the mechanical force on the master cylinder is relieved, allowing springs or return mechanisms to retract the brake calipers or wheel cylinders. This action reduces the pressure in the brake fluid, releasing the friction between the brake pads or shoes and the rotor or drum.
7. Brake Fluid Reservoir:
   The hydraulic brake system includes a brake fluid reservoir connected to the master cylinder. The reservoir ensures a constant supply of brake fluid to the system and compensates for any fluid loss due to wear or leaks.
8. Brake Fluid:
   Brake fluid plays a critical role in the hydraulic brake system. It is formulated to withstand high temperatures and provide reliable hydraulic transfer of force. Brake fluid also has corrosion inhibitors to protect the brake system components.

Capability & Capacity Of Factory:

(1) Assembly

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Machining

The machining shop is equipped with a customized inclined rail turning center, machining center, high-speed honing machine, welding robot, and other related equipment, which can handle the processing of cylinder tubes with a maximum inner diameter of 400mm and a maximum length of 6 meters.

(3) Welding

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!