Replacement Of AHC23115 Outer Boom Fold Hydraulic Cylinder

Product Introduction

The Replacement Of AHC23115 Outer Boom Fold Hydraulic Cylinder is a hydraulic cylinder designed to replace damaged or worn out cylinders on 410R, 412R and 612R models. It has a weight of 32.067 lb, a height of 3.5 in, a width of 5 in, and a length of 26.5 in.

Specifications and Models

The Replacement Of AHC23115 Outer Boom Fold Hydraulic Cylinder is compatible with 410R, 412R and 612R models. With a weight of 32.067 lb, a height of 3.5 in, a width of 5 in, and a length of 26.5 in, it is engineered to meet or exceed OEM specifications.

Product Features

• Enhanced equipment performance: replacing damaged or worn out hydraulic cylinders can restore equipment’s normal operational capacity, ensuring its performance in various applications.
• Improved safety: regular replacement of hydraulic cylinders can reduce safety hazards caused by cylinder failures, ensuring the safety of operators and equipment.
• Overload protection: new cylinder designs typically consider better overload protection mechanisms, enhancing safety.
• Quick installation: modern hydraulic cylinder designs often consider ease of installation and replacement, reducing downtime.
• Standardized components: many hydraulic cylinders are standardized products, making it easy to obtain replacement components in the market.

We are capable of producing this product and our product can perfectly substitute these hydraulic cylinders.

Applications

The Replacement Of AHC23115 Outer Boom Fold Hydraulic Cylinder is widely used in various heavy machinery. Here are some examples:

Excavators

The hydraulic cylinder in the arm or bucket of an excavator may be damaged due to long-term use or overload, requiring replacement to restore normal operation.

Cranes

The crane’s boom hydraulic cylinder is prone to wear during frequent lifting and lowering, requiring regular replacement to ensure safety.

Tractors

The loader hydraulic cylinder on the front of a tractor may experience leaks or decreased performance during constant lifting and tilting operations, necessitating replacement.

Combine Harvesters

The hydraulic system in combine harvesters is subjected to high pressure during operation, causing cylinder damage due to fatigue, requiring timely replacement to maintain work efficiency.

Automation Production Lines

Hydraulic cylinders are used to control robotic arms and other automated equipment. A cylinder failure can affect production efficiency, requiring immediate replacement.

Die-Casting Machines

Hydraulic cylinders in die-casting machines may experience performance degradation due to high pressure and temperature environments. Regular replacement can ensure product quality.

Mining Equipment

Hydraulic cylinders are used in lifting and moving heavy objects in mining equipment and require regular inspections and replacements due to harsh working environments.

Bulldozers

The wear of hydraulic cylinders on the bulldozer’s push arm can lead to a decrease in its ability to push, requiring timely replacement to maintain work efficiency.

Maintenance Tasks

To ensure optimal performance, it is important to perform regular maintenance on the hydraulic cylinder. Here are three common maintenance tasks:

Regular Inspection

Regular inspections can help identify any problems early, allowing for timely repairs and replacements. It is recommended to inspect the cylinder once every three months at a minimum.

Lubrication

The hydraulic cylinder requires appropriate lubrication to prevent excessive wear and tear. It is recommended to use the right amount of hydraulic oil and lubricate the cylinder every month.

Seal Replacement and Calibration Check

Seal replacement should be done once every two years or when there is a leak. Calibration checks should be performed every six months to ensure the cylinder’s accuracy.

It is important to provide proper guidance for aligning the cylinder during installation, as well as recommend the use of appropriate mounting brackets to secure the cylinder. We offer recommended inspection, repair, and replacement procedures, as well as replacement parts and rebuilding services, to extend the life of the hydraulic cylinder.

Safety Considerations and Environmental Factors

When using hydraulic cylinders, it is important to follow safety measures to prevent accidents. Make sure to wear protective equipment, follow proper work procedures, and perform regular maintenance checks.

Troubleshooting and Common Issues

Here are some common hydraulic cylinder issues and their solutions:

Leaking

A leaking cylinder can be caused by worn seals or damaged piston rods. The solution is to replace the seals or piston rods.

Slow Cylinder Movement

This can be caused by a lack of lubrication or low hydraulic pressure. The solution is to lubricate the cylinder or increase hydraulic pressure.

Cylinder Drift

This can be caused by a faulty valve or worn seals. The solution is to replace the valve or seals.

To prevent these issues, it is important to perform regular maintenance checks and replace components as necessary.

Product Design and Selection Criteria

When selecting a hydraulic cylinder, it is important to consider the following:

Load Capacity

The hydraulic cylinder should be able to handle the load it is subjected to.

Sealing

The cylinder’s sealing should be able to withstand the hydraulic fluid’s pressure and temperature.

Durability

The cylinder should be durable enough to withstand the conditions it will be subjected to.

Safety

The cylinder should be designed with safety measures in mind to prevent accidents.

Maintenance

The cylinder should be easy to maintain to ensure optimal performance and longevity.

When designing hydraulic cylinders, we consider load capacity, sealing, durability, safety, and maintenance. We use various seals, such as piston seals and rod seals, made of wear-resistant materials like polyurethane and nitrile rubber, as well as finely processed cylinder bodies and threaded ends to improve wear resistance. We also recommend regular inspection and preventive maintenance measures to extend the life of the cylinder.

Sealing and Lubrication

We use various sealing components, such as piston seals, rod seals, and O-rings, to ensure that the cylinder is airtight. These seals are made of wear-resistant materials, such as polyurethane and nitrile rubber. We also recommend using the right amount of hydraulic oil to lubricate the cylinder, reducing wear and tear and extending its life. Cylinder bodies and threaded ends are finely processed, enhancing wear resistance.

Regular Inspection and Preventive Maintenance

Regular inspection and preventive maintenance are important to extend the life of the hydraulic cylinder. We recommend inspections once every three months, lubrication every month, seal replacement every two years or if there is a leak, and calibration checks every six months. During installation, it is important to provide guidance on aligning the cylinder and suggest the use of appropriate mounting brackets to secure the cylinder.

Company Introduction

We are a manufacturer of replacement hydraulic cylinders, offering a wide range of products. We have become one of the leading manufacturers and wholesale distributors of hydraulic cylinders in domestic and international markets.

Professionalism

Our team consists of experienced professionals who are experts in the field of hydraulic cylinders. We use the latest technology and machinery to manufacture high-quality products that meet or exceed industry standards.

International Certification

Our products are certified by various international standards organizations, such as ISO9001 and CE.

Customization Services

We offer customization services to meet the specific needs of our clients, including design, fabrication, and assembly.

Production Equipment

We use advanced production equipment, including CNC machines, to ensure precision and efficiency in our manufacturing processes.

After-Sales Service

We provide excellent after-sales service to ensure our customers are satisfied with our products. Our team is available to provide support and answer any questions.

Author: lyl