Hydraulic System For Machine Tool

Hydraulic systems for machine tools are an innovative solution designed to optimize the performance of machine tools in the manufacturing industry. This advanced hydraulic system provides precise control, increased power, and improved efficiency, making it an integral part of various machining operations. From milling and turning to grinding and drilling, machine tool hydraulic systems offer superior performance and reliability, enabling manufacturers to achieve superior accuracy and productivity.

Hydraulic System For Machine Tool Parameter:

Moč motorja: 1,5 kW
Rezervoar za olje: 120 l

Opis modela hidravličnega sistema po meri:

Struktura rezervoarja za olje:

Pokrovček za čiščenje rezervoarja za olje:

Hidravlični sistem po meri:

(1) Vertikalni hidravlični sistem

(2) Horizontalni hidravlični sistem

(3) Hidravlični sistem za bočno montažo

Bočno nameščena hidravlična črpalna postaja, torej oljna črpalka, je vodoravno nameščena na ločenem rezervoarju, stranski tip pa je lahko opremljen z rezervno črpalko, ki se uporablja predvsem za sisteme z veliko prostornino poštnega nabiralnika 250 litrov in električno močjo 7,5 kW ali več.

Hydraulic System for Machine Tool Značilnosti:

1. Visokozmogljive hidravlične komponente:
   • The system integrates high-quality hydraulic components such as pumps, valves, and actuators and is known for its reliability, durability, and precision.
   • These components are designed to withstand the harsh conditions of machine tool applications, ensuring long service life and minimal downtime.
2. Funkcije inteligentnega upravljanja:
   • Machine tool hydraulic systems often integrate intelligent control functions such as proportional valves, servo systems, and feedback mechanisms.
   • These advanced control technologies allow precise control of speed, pressure and positioning, improving the overall performance and versatility of the machine tool.
3. Modular and Customizable Design:
   • The system’s modular design allows for flexibility and customization to meet the specific requirements of different machine tools and machining processes.
   • Manufacturers can select and configure the most suitable hydraulic components and control functions for their application, ensuring optimal performance and efficiency.

Kaj počne akumulator v hidravličnem sistemu?

An accumulator is a storage device for hydraulic fluid under pressure in a hydraulic system. It is crucial in maintaining system performance, enhancing efficiency, and providing additional energy when needed. Here are the primary functions and benefits of an accumulator in a hydraulic system:

1. Shranjevanje energije:
   • An accumulator stores hydraulic energy in the form of pressurized fluid. It acts as a temporary reservoir, storing excess fluid when the demand for hydraulic power is low.
   • This stored energy can be released rapidly when the demand for power increases, providing an additional power source to supplement the hydraulic pump during peak periods or high-demand operations.
2. Dušenje pulziranja:
   • Hydraulic systems can experience pressure pulsations or surges due to the reciprocating action of cylinders, quick valve movements, or other dynamic factors.
   • An accumulator helps dampen these pulsations by absorbing and smoothing out pressure fluctuations. It acts as a shock absorber, reducing system components’ stress and stabilizing the hydraulic system.
3. Kompenzacija puščanja:
   • Over time, hydraulic systems may experience minor internal and external leakages. These leaks can result in a loss of fluid and pressure, impacting system performance.
   • An accumulator compensates for these leakages by maintaining the required pressure level. When the system pressure drops due to leakage, the accumulator releases stored fluid to maintain the desired pressure, ensuring uninterrupted operation.
4. Zasilni vir napajanja:
   • An accumulator can act as an emergency power source in critical situations such as power or sudden pump failures.
   • The stored energy in the accumulator can be used to operate critical functions, such as emergency stopping, safety mechanisms, or controlled system shutdowns, preventing potential damage or hazards.
5. Kompenzacija glasnosti:
   • Hydraulic fluid volume changes with temperature variations. As temperatures rise, fluid expands, potentially causing pressure spikes or system damage.
   • An accumulator compensates for these volume changes by accommodating the excess fluid volume, preventing pressure buildup and maintaining system stability.
6. Efficiency Enhancement:
   • Hydraulic systems can optimize energy usage and reduce the load on the hydraulic pump by utilizing an accumulator.
   • During periods of low demand, the accumulator stores excess energy that would otherwise be wasted. This stored energy can be used during peak demand, reducing the load on the pump and improving overall system efficiency.

Zmogljivost in zmogljivost tovarne:

(1) Sestavljanje

Imamo prvovrstno neodvisno platformo za raziskave in razvoj. Delavnica za proizvodnjo hidravličnih cilindrov ima štiri polavtomatske montažne linije za dvižne cilindre in eno avtomatsko montažno linijo za nagibne cilindre z letno proizvodno zmogljivostjo 1 milijona kosov. Delavnica za posebne cilindre je opremljena z različnimi specifikacijami polavtomatskega sistema za čiščenje in montažo z letno proizvodno zmogljivostjo 200.000 kosov ter znano CNC obdelovalno opremo, obdelovalnim centrom, visoko precizno posebno opremo za obdelavo cilindrov, robotskim varilnim strojem, avtomatskim čistilnim strojem, avtomatskim strojem za montažo cilindrov in avtomatsko proizvodno linijo za barvanje. Obstoječa kritična oprema obsega več kot 300 kompletov (kompletov). Optimalna razporeditev in učinkovita uporaba opremnih virov zagotavljata zahteve glede natančnosti izdelkov in izpolnjujeta visoke zahteve glede kakovosti izdelkov.

(2) Strojna obdelava

Strojna delavnica je opremljena s prilagojenim centrom za struženje nagnjenih tirnic, obdelovalnim centrom, visokohitrostnim strojem za honanje, varilnim robotom in drugo sorodno opremo, ki lahko obdeluje cilindrične cevi z največjim notranjim premerom 400 mm in največjo dolžino 6 metrov.

(3) Varjenje

(4) Barvanje in premazovanje

Z majhnimi in srednje velikimi cilindričnimi avtomatskimi linijami za barvanje na vodni osnovi, za doseganje avtomatskega nakladanja in razkladanja robotov ter avtomatskega brizganja, je projektna zmogljivost 4000 kosov na izmeno;
Imamo tudi polavtomatsko linijo za proizvodnjo barv za velike jeklenke, ki jo poganja veriga, s projektno zmogljivostjo 60 zabojev na izmeno.

(5) Testiranje

Imamo prvovrstne inšpekcijske prostore in testne postaje, s katerimi zagotavljamo, da delovanje jeklenke izpolnjuje zahteve.

Smo eden najboljših proizvajalcev hidravličnih sistemov. Ponujamo vam celovit hidravlični sistem. Zagotavljamo tudi ustrezne kmetijski menjalnikiNaše izdelke smo izvozili strankam po vsem svetu in si prislužili dober ugled zaradi vrhunske kakovosti izdelkov in poprodajnih storitev. Z veseljem vas vabimo, da nas kontaktirate za poslovne dogovore, izmenjavo informacij in ... sodelujte z nami!