Z2S-serien pilotstyrd hydraulisk backventil
The Z2S series pilot operated check hydraulic valve is a cutting-edge solution designed to optimize the performance and control of hydraulic systems. With its advanced design and versatile features, this valve enhances fluid flow management, ensuring efficient and reliable operation.
The Z2S series pilot operated check hydraulic valve is an essential component for hydraulic systems, offering precise control, high flow capacity, and reliable check functionality. With its pilot operated design and pressure control capabilities, it optimizes fluid flow and enhances system performance. By following the recommended usage methods and adhering to regular maintenance practices, the Z2S series valve will continue to provide efficient and reliable operation. Upgrade your hydraulic system with the Z2S series pilot operated check hydraulic valve and experience the benefits of enhanced control and efficiency.
Z2S Series Pilot Operated Check Hydraulic Valve Key Characteristics:
- Pilotstyrd design:
- The Z2S series valve incorporates a pilot-operated mechanism that enables precise control over fluid flow.
- This design allows for enhanced accuracy and responsiveness, ensuring optimal system performance.
- Check Functionality:
- The valve features a built-in check function that allows unidirectional fluid flow while preventing backflow.
- This ensures system integrity and prevents potential damage, providing peace of mind during operation.
- Hög flödeskapacitet:
- The Z2S series hydraulic valve is engineered to handle high flow rates, making it suitable for efficient fluid control applications.
- Its optimized flow path minimizes pressure drop, maximizing system efficiency and reducing energy consumption.
- Tryckreglering:
- This hydraulic valve offers precise pressure control capabilities, allowing for managing pressure levels within the hydraulic system.
- It ensures stability and reliability by maintaining consistent pressure, even under varying load conditions.
Z2S Series Pilot Operated Check Hydraulic Valve Parameter:
| Storlek | 6 | 10 | 16 | 22 | |
| Vätska | Mineralolja lämplig för NBR- och FKM-tätningar | ||||
| Fosfatester för FKM-tätning | |||||
| Grad av kontaminering | Maximal tillåten grad av vätskeförorening: Klass 9. NAS 1638 eller 20/18/15, ISO4406 | ||||
| Vätsketemperaturområde ℃ | -30 till +80 (NBR-tätning) | ||||
| -20 till +80 (FKM-tätning) | |||||
| Viscosity rangemm2/s | 2,8 till 500 | ||||
| Operating pressure bar | 315 | ||||
| Max. flow-rateL/min | 60 | 120 | 300 | 450 | |
| Flow direction | See the sign | ||||
| Crack pressure(positive circulation) bar | Refer to the characteristic curve | 1.5,3，6,10 | 0.3,0.5,0.75,1.0 | 3,5,7.5,10 | |
| Area radio | A1/A2=1/3 | A1/A2=1/13.4 A3/A2=1/2.68 (Please refer to page”02/04″for section drawing) | A1/A2=1/11.8 A3/A2=1/2.8 (Please refer to page”02/04″for section drawing) | A1/A2=1/13.6 A3/A2=1/2.8 | |
| Weightkg | about 1.0 | 3 | 6.8 | 12.8 | |
Z2S Series Pilot Operated Check Hydraulic Valve Advantages:
NG6
• Sandwichliknande struktur
• Installation face follow DIN 24340 A, ISO 4401, CETOP-RP121H
• One or two sets of working oil orifices leak free sealing according to requirements
• Applied for sandwich type installation
• Three opening pressure
NG10
• Connection size follow DIN 24340
• Have one or two leak free sealingports
• Sandwich type structure, used in vertical sandwich type installation
• Four opening pressure, optional
NG16
• Connection size follow DIN 24340
• Have one or two leak free sealingports
• Sandwich type structure, used in vertical sandwich type installation
• Four opening pressure, optional
NG22
• Connection size follow DIN 24340
• Have one or two leak free sealingports
• Sandwich type structure, used in vertical sandwich type installation
• Four opening pressure, optional
Usage Method Of Z2S Series Pilot Operated Check Hydraulic Valve:
- Systemintegration:
- Identify the appropriate location for the Z2S series valve within the hydraulic system, considering the desired flow direction and pressure control requirements.
- Ensure compatibility with the system’s pressure and flow specifications.
- Install the valve in-line with the fluid flow, following the manufacturer’s guidelines.
- Pilot Connection:
- Connect the pilot line to an external control device, such as a pressure relief valve or a proportional pressure control valve.
- Ensure proper sizing and connections to enable accurate pressure regulation.
- Vätskeanslutningar:
- Välj kompatibla hydrauliska kopplingar och slangar för säkra och läckagefria anslutningar.
- Follow the manufacturer’s instructions for proper torque values during the installation process.
- Använd lämpliga gängtätningsmedel eller tejp för att säkerställa en tillförlitlig tätning.
- Systemkalibrering:
- Calibrate the pilot control device according to the desired pressure settings and system requirements.
- Adjust the control parameters to achieve the desired pressure regulation and response characteristics.
How To Bleed A Hydraulic Clutch Without Bleeder Valve?
Bleeding a hydraulic clutch without a bleeder valve can be a bit more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic clutch without a bleeder valve:
- Säkerhetsåtgärder:
- Prioritize safety by wearing appropriate personal protective equipment, including gloves and safety glasses.
- Make sure the hydraulic system is depressurized. Turn off the engine and ensure the clutch pedal is not depressed.
- Locate the Clutch Slave Cylinder:
- Identify the location of the clutch slave cylinder. It is usually mounted on or near the transmission bell housing and connected to the clutch release mechanism.
- Prepare the Tools:
- Gather the necessary tools, including an open-end wrench or line wrench that fits the hydraulic line fittings, a clean container to collect the old fluid, and fresh hydraulic clutch fluid.
- Åtkomst till hydraulledningen:
- Locate the hydraulic line connected to the clutch slave cylinder.
- Loosen the fittings at both ends of the hydraulic line using the appropriate wrench.
- Place the container beneath the line to catch any fluid that may leak out during the bleeding process.
- Gravity Bleeding:
- Fill the clutch master cylinder reservoir with fresh hydraulic clutch fluid.
- Leave the fittings loose and allow the fluid to gravity bleed by letting it flow from the clutch master cylinder, through the hydraulic line, and into the container.
- Keep an eye on the fluid level in the master cylinder reservoir, ensuring it remains topped up during the bleeding process.
- Manual Bleeding:
- Once the fluid flows steadily and is free of air bubbles, it’s time to bleed the hydraulic clutch manually.
- Enlist the help of a second person to operate the clutch pedal while you monitor and manipulate the hydraulic line fittings.
- Instruct the person to depress the clutch pedal and hold it down slowly.
- Open and Close the Fittings:
- As the person holds the clutch pedal down, quickly open and close the fitting at the clutch slave cylinder end of the hydraulic line.
- This action creates pressure and forces trapped air bubbles to move towards the open fitting.
- Upprepa processen:
- Repeat the process of opening and closing the fitting multiple times while the clutch pedal is held down to expel any remaining air bubbles.
- Ensure that the person operating the clutch pedal releases it only after you have closed the fitting securely.
- Tighten the Fittings:
- Once the manual bleeding process is complete, tighten the hydraulic line fittings at both ends using the wrench.
- Ensure they are securely tightened to prevent any leaks.
- Test the Clutch:
- Start the engine and test the clutch pedal for proper operation.
- Depress and release the clutch pedal several times to ensure smooth engagement and disengagement.
- Ongoing Maintenance:
- Regularly check the clutch fluid level and inspect the system for any signs of leaks or air accumulation.
- If you notice recurring air in the system or experience difficulties with the clutch, it’s recommended to seek assistance from a qualified professional to identify and resolve any underlying issues.
Fabrikens kapacitet och kapacitet:
(1) Montering
Vi har en förstklassig oberoende forsknings- och utvecklingsplattform. Verkstaden för tillverkning av hydraulcylindrar har fyra halvautomatiska monteringslinjer för lyftcylindrar och en automatisk monteringslinje för tiltcylindrar, med en planerad årlig produktionskapacitet på 1 miljon enheter. Specialcylinderverkstaden är utrustad med olika specifikationer för ett halvautomatiskt rengöringsmonteringssystem med en planerad årlig produktionskapacitet på 200 000 och utrustad med känd CNC-bearbetningsutrustning, ett fleroperationscenter, en specialutrustning för högprecisionscylindrar, en robotsvetsmaskin, en automatisk rengöringsmaskin, en automatisk cylindermonteringsmaskin och en automatisk produktionslinje för målning. Befintlig kritisk utrustning på mer än 300 set (set). Optimal allokering och effektiv användning av utrustningsresurser säkerställer produkternas noggrannhetskrav och uppfyller produkternas höga kvalitetsbehov.
(2) Maskinbearbetning
Bearbetningsverkstaden är utrustad med en specialanpassad svarvcentral för lutande räls, bearbetningscenter, höghastighetshönsmaskin, svetsrobot och annan relaterad utrustning, som kan hantera bearbetning av cylinderrör med en maximal innerdiameter på 400 mm och en maximal längd på 6 meter.
(3) Svetsning
(4) Målning och ytbehandling
Med små och medelstora cylindriska automatiska vattenbaserade färgbeläggningslinjer, för att uppnå automatisk robotlastning och lossning samt automatisk sprutning, är den designade kapaciteten 4000 stycken per skift;
Vi har även en halvautomatisk färgproduktionslinje för stora cylindrar som drivs av en släpkedja, med en designkapacitet på 60 lådor per skift.
(5) Testning
Vi har förstklassiga inspektionsanläggningar och testbäddar för att säkerställa att cylinderns prestanda uppfyller kraven.
Vi är en av de bästa tillverkarna av hydraulcylindrar. Vi kan erbjuda ett heltäckande utbud av hydraulcylindrar. Vi tillhandahåller även motsvarande jordbruksväxellådorVi har exporterat våra produkter till kunder över hela världen och fått ett gott rykte tack vare vår överlägsna produktkvalitet och kundservice. Vi välkomnar kunder både hemma och utomlands att kontakta oss för att förhandla affärer, utbyta information och samarbeta med oss!