Bucket Cylinder For Volvo Wheel Excavator EW60C

Introduction

Definition of Bucket Cylinder

A bucket cylinder is a specially designed hydraulic cylinder that is primarily used to control the movement of buckets in heavy machinery, such as excavators, backhoe excavators, and front-end loaders. Its main function is to allow the bucket to be lifted, lowered, and tilted, making it easier to handle various material moving tasks. In the hydraulic system, the bucket cylinder uses the pressure change of hydraulic oil to achieve precise control of the bucket, allowing operators to handle heavy objects efficiently, adapt to complex working environments, and diverse job requirements.

Features of Bucket Cylinder

• High Strength and Durability: Usually made of high-strength steel or aluminum, it can withstand high pressure and heavy loads, adapt to harsh working environments, and is designed with wear resistance and corrosion resistance, extending its service life.
• Efficient Hydraulic Operation: Using the pressure of hydraulic oil to achieve smooth telescopic movement, it can quickly respond to operating commands and provide powerful pushing and pulling forces, suitable for handling heavy objects and complex job tasks.
• Various Types: Single-acting (hydraulic used only in one direction) or double-acting (hydraulic used in both directions) cylinders can be selected according to requirements to meet different operating needs. Some models are telescopic and allow greater extension without increasing external dimensions, suitable for applications with limited space.
• Replaceable: Our product can perfectly replace these hydraulic cylinders.

应用

Construction Equipment: In excavators, they are crucial for excavating, loading, and moving soil or debris. In backhoe excavators, the bucket cylinder aids in excavation and lifting. In front-end loaders, they help in lifting and tilting cargo efficiently.

Agricultural Machinery: Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials. In excavators, the bucket cylinder allows for digging by allowing the bucket to penetrate the soil.

Design Considerations and Selection Criteria

Load Capacity

The load capacity is an important consideration in selecting a bucket cylinder. It is determined by the size and weight of the material being moved, as well as the force required to move it. Additionally, the cylinder must be able to withstand the weight of the bucket and any attachments.

Sealing and Lubrication

Various sealing components, such as piston seals and rod seals, are used to prevent leakage of hydraulic oil and contamination of the system. They are made of wear-resistant materials such as polyurethane and nitrile rubber. The cylinder body and threaded end surface are finely treated to improve wear resistance, and regular filling of suitable hydraulic oil is required for lubrication.

Maintenance

Regular maintenance and preventive measures are essential for ensuring the longevity and performance of the bucket cylinder.

Installation Guide

The bucket cylinder should be installed correctly, and alignment is crucial. It is recommended to use suitable installation brackets to fix the cylinder in the correct position. The installation process should be guided correctly to avoid any potential damage.

Routine Checks and Lubrication

Regular checks and lubrication are necessary to maintain the bucket cylinder’s performance. The cylinder should be regularly checked for any signs of wear or damage, and suitable lubricants should be used to ensure the smooth operation of the cylinder.

Seal Replacement and Calibration Checks

The seals should be regularly replaced to prevent any leakage of hydraulic oil. Calibration checks should also be carried out to ensure the cylinder is working correctly and safely.

Safety Considerations and Environmental Factors

When using the bucket cylinder, safety measures must be taken to prevent any accidents or damage to the machine or personnel. Environmental factors, such as temperature and humidity, can also affect the bucket cylinder’s performance and should be considered during operation.

Troubleshooting and Common Problems

Problem: The cylinder is not working correctly.
Solution: Check for any signs of damage or leakage. Ensure that suitable lubricants are used, and the cylinder is calibrated correctly.

Problem: The cylinder is leaking hydraulic oil.
Solution: Check the seals for any signs of damage or wear. Replace any faulty seals as needed.

Problem: The cylinder is not responding to operating commands.
Solution: Check the hydraulic system for any issues, such as blockages or low pressure. Ensure that the cylinder is calibrated correctly.

Company Introduction

We are a manufacturer of hydraulic cylinders that can replace existing cylinders. Our company offers a complete range of products and has become one of the leading manufacturers and wholesalers of hydraulic cylinders in the domestic and international markets. We follow the principle of excellent quality, rely on the industrialized production management strategy of the precision manufacturing workshop, constantly improve the manufacturing platform of the workshop, improve the product quality production route, and have strong innovation capabilities. We provide customized services, advanced production equipment, and professional testing systems.

Professionalism

Our team of professionals is highly skilled and trained in the production of hydraulic cylinders, ensuring that our products are of the highest quality and meet the needs of our customers.

International Certification

Our company has obtained various international certifications, including ISO9001 and CE, ensuring that our products meet the highest quality standards.

Customization Services

We provide customized services to meet the specific needs of our customers, ensuring that their requirements are met in the most efficient and effective manner possible.

Production Equipment

Our company uses advanced production equipment to ensure that our products are of the highest quality and meet the needs of our customers.

After-Sales Service

We offer comprehensive after-sales services, including maintenance, repair, and replacement services to ensure that our products remain in excellent condition and meet the needs of our customers.

Author: lyl