Double Shield TBM Support Shoe Cylinder
The double shield TBM support shoe cylinder is a cutting-edge hydraulic component designed to enhance tunnel boring operations’ efficiency and safety. This specialized cylinder plays a crucial role in supporting the shield of a double-shield tunnel boring machine (TBM), ensuring stability and protection during excavation. This informative article will explore the key characteristics, usage methods, and maintenance guidelines for the double shield tbm support shoe cylinder.
The double shield TBM support shoe cylinder is a vital component that enhances the efficiency and safety of double shield tunnel boring operations. With its improved stability, precise control, dual-acting design, durability, and reliability, this cylinder ensures secure support and protection of the TBM shield during excavation. By following the recommended usage methods and adhering to regular maintenance practices, the double shield tbm support shoe cylinder will continue to deliver outstanding performance, contributing to the success of tunneling projects. Experience the efficiency and safety of the double shield tbm support shoe cylinder, revolutionizing tunnel boring operations with advanced technology and reliability.
Double Shield TBM Support Shoe Cylinder Key Characteristics:
- Enhanced Stability and Load Bearing: The double shield TBM support shoe cylinder is engineered to provide exceptional stability and load-bearing capacity to the TBM shield. Its robust construction and precise engineering ensure that the shield remains securely in place during excavation, minimizing the risk of ground collapse and ensuring the safety of the tunneling crew.
- Precise Control and Positioning: Equipped with advanced hydraulic control systems, this cylinder offers precise control over the positioning of the support shoes. This allows operators to adjust the shoe’s orientation and alignment to match the specific ground conditions, ensuring accurate and efficient excavation.
- Dual-Acting Design: The double shield tbm support shoe cylinder features a dual-acting design, which means it can exert force in both the extension and retraction directions. This capability allows for versatile and controlled movement of the support shoes, providing optimal support and stability during the tunneling process.
- Durability and Reliability: Built with high-quality materials, the double shield tbm support shoe cylinder is designed to withstand the demanding conditions encountered during tunneling operations. It can withstand heavy loads, vibrations, and shocks, providing long-term durability, minimizing downtime, and reducing maintenance costs.
Double Shield TBM Support Shoe Cylinder Parameter:
| Product Name | Double Shield Tunnel Boring Machine Support Shoe Cylinder |
| Features: | Provides the thrust of cutterhead tunneling |
| Bore diameter: | 320mm～700mm |
| Rod diameter: | 220mm～500mm Stroke: 300mm～1200mm |
| Pressure: | up to 35MPa |
| Applications: | Double Shield Tunnel Boring Machine |
Double Shield TBM Cylinder Application:
使用方法 Double Shield TBM Support Shoe Cylinder:
- Cylinder Installation: Install the double shield tbm support shoe cylinder according to the manufacturer’s instructions. Use suitable mounting brackets or accessories to ensure proper alignment and secure attachment to the TBM’s support shoe structure.
- 液压系统集成： Connect the cylinder to the TBM’s hydraulic system using compatible hoses and fittings. Verify that all connections are secure, leak-free, and adequately tightened to ensure optimal hydraulic performance.
- Control and Positioning: Familiarize yourself with the rules specific to the double shield tbm support shoe cylinder. Use these controls to adjust the support shoes’ position, alignment, and angle as necessary. Follow the TBM manufacturer’s guidelines and recommendations for optimal support shoe positioning based on the ground conditions.
- Safety Precautions: Adhere to all safety protocols and guidelines provided by the TBM manufacturer. Ensure that operators are trained in the safe operation of the tbm and the double shield tbm support shoe cylinder. Regularly inspect safety mechanisms and perform maintenance as recommended to ensure proper functioning.
How To Build A Hydraulic Cylinder?
Building a hydraulic cylinder requires advanced engineering knowledge, specialized equipment, and access to high-quality materials. Due to the complexity and precision involved, it is typically a task undertaken by professional manufacturers. However, here is a general overview of the steps involved in building a hydraulic cylinder:
- Design and Engineering:
- Determine the specific requirements and specifications of the hydraulic cylinder, such as stroke length, bore diameter, operating pressure, and load capacity.
- Use computer-aided design (CAD) software to create a detailed plan that includes the cylinder’s dimensions, internal components, and seals.
- Material Selection:
- Choose high-quality materials for hydraulic applications, such as steel or aluminum for the cylinder barrel, piston, and end caps.
- Select appropriate seals, such as O-rings or piston seals, that can withstand the operating conditions and fluid compatibility.
- Machining:
- Use precision machining equipment, such as lathes, mills, and grinders, to fabricate the cylinder components according to the design specifications.
- Machine the cylinder barrel, end caps, piston, rod, and other internal components to the required dimensions and tolerances.
- Assembly:
- Clean all components thoroughly to remove any contaminants or debris.
- Install seals into the designated grooves on the piston, end caps, and rod.
- Carefully insert the piston into the cylinder barrel, ensuring proper alignment and clearance.
- Attach the end caps to the cylinder barrel, ensuring a secure and leak-free connection.
- Insert the rod into the piston and secure it with appropriate fasteners.
- Attach hydraulic fittings or ports to the end caps for fluid connections.
- Testing and Quality Control:
- Conduct pressure testing to ensure the cylinder can withstand the specified operating pressure without leaks or failures.
- Verify the proper functioning of the cylinder by extending and retracting it under controlled conditions.
- Inspect all components for defects or imperfections, ensuring they meet the required specifications.
- Perform quality control checks to ensure the cylinder meets safety and regulatory requirements.
工厂的能力和产能：
(1) 装配
我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线，设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统，设计年生产能力 20 万只，并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台（套）。设备资源的优化配置和高效利用，保证了产品的精度要求，满足了产品的高质量需求。
(2) 机加工
加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备，可加工最大内径 400 毫米、最大长度 6 米的气缸管。
(3) 焊接
(4) 油漆和涂料
配备中小型圆筒自动水性漆喷涂线，实现机器人自动上下料和自动喷涂，设计产能为每班 4000 件；
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线，设计产能为每班 60 箱。
(5) 测试
我们拥有一流的检验设施和试验台，确保气缸的性能符合要求。
We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!