HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump
The HP3V-S series axial piston variable displacement hydraulic pump is a cutting-edge solution that revolutionizes hydraulic systems. With its exceptional efficiency and outstanding performance, this pump is indispensable in various industrial applications. This comprehensive article will explore the key characteristics, usage methods, and maintenance guidelines for the HP3V-S series axial piston variable displacement hydraulic pump.
The HP3V-S series axial piston variable displacement hydraulic pump is a powerful and efficient solution for hydraulic systems. With its variable displacement technology, compact design, and quiet operation, this pump delivers exceptional performance across various industrial applications. By following the recommended usage methods and adhering to regular maintenance practices, the hp3v-s series pump will continue to provide outstanding performance, contributing to the success of hydraulic systems. Embrace the power of efficiency and performance with the hp3v-s series axial piston variable displacement hydraulic pump and unlock the full potential of your hydraulic system.
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Key Characteristics:
- Variable Displacement Technology: Equipped with advanced variable displacement technology, the HP3V-S series pump allows for precise output volume adjustment to match specific system requirements. This feature maximizes energy efficiency, reduces heat generation, and optimizes overall system performance.
- Unparalleled Efficiency: The HP3V-S series pump employs an innovative axial piston design that delivers exceptional efficiency. Precise hydraulic power ensures smooth operation and effortlessly handles high-pressure applications.
- Compact and Versatile: The pump’s compact design enables easy integration into hydraulic systems with limited space. Its versatility allows it to be utilized across various applications without compromising performance or functionality.
- Quiet and Reliable Operation: Noise reduction features incorporated into the HP3V-S series pump ensure quiet operation in diverse industrial environments. This characteristic is precious in applications that require low noise levels, promoting a comfortable and productive work environment. Additionally, the pump’s robust construction ensures long-lasting reliability.
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Parameter:
Size | HP5VS28 | HP5V28 | HP5V45 | HP5V60 | HP5V76 | HP5V85 | HP5V105 | |
Displacement (cc/rev) | 28 | 28 | 45 | 60 | 76 | 85 | 104.3 | |
Pressure | Rated pressure(bar) | 250 | 320 | 320 | 250 | 320 | 280 | 350 |
Peak pressure(bar) | 315 | 350 | 350 | 280 | 350 | 320 | 400 | |
Rotation speed r/min | Max for self-priming *1 (bar) | 3000 | 3000 | 2700 | 2400 | 2400 | 2400 | 2200 |
Max*2 (bar) | 3600 | 3600 | 3250 | 3000 | 3000 | 3000 | 2600 | |
Weight (Kg) | 17.2 | 20 | 24 | 24 | 28 | 28 | 45 | |
Quantity of oil to fill pump case (L) | 0.55 | 0.6 | 0.6 | 0.6 | 0.8 | 0.8 | 1 | |
Temperature Range(℃) | -20~95 | |||||||
Temperature Range(mm2/s) | 10-1000*3(The best use of viscosity range 16~36 mm2/s) |
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Advantages:
• Variable pump in swash-plate design for open circuit.
• Compared with products in the existing market, reinforced drive shaft, high-strength cylinder material are utilized leading to the performance of continuous pressure of more than 320 bar.
• Heavy-duty bearings such as cylindrical rollers are adopted to enhance load carrying capacity and long service life.
• High power to weight ratio.
• Available with American (SAE) and Japanese (JIS) mounting flanges and shafts.
• Excellent reliability and long life.
• Variety of control options.
• Optional through drive.
• Quick control response.
• Low pressure pulsation and low noise.
• Developed for engineering, mobile vehicles,industrial, other industrial application and agricultural machinery
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Application:
Usage Method Of HP3V Series Axial Piston Variable Displacement Hydraulic Pump:
- Installation: Select an appropriate location within the hydraulic system to install the HP3V-S series axial piston variable displacement Hydraulic Pump. Ensure proper alignment and secure attachment to the system’s structure using suitable mounting brackets or accessories.
- Integration with Hydraulic System: Connect the pump to the hydraulic system using compatible hoses, fittings, and valves. Ensure all connections are secure, leak-free, and correctly tightened to guarantee optimal hydraulic performance.
- Fluid Compatibility: Verify that the hydraulic fluid used in the system is compatible with the HP3V-S series pump. Refer to the manufacturer’s recommendations for the appropriate fluid type, viscosity, and temperature range. Regularly monitor and maintain the hydraulic fluid to ensure proper pump operation and longevity.
- Operational Parameters: Familiarize yourself with the pump’s control options and adjust the operating parameters according to the specific requirements of the hydraulic system. Monitor and change the pump’s displacement settings to optimize performance and energy efficiency.
如何重建液压缸?
Rebuilding a hydraulic cylinder involves disassembling, inspecting, replacing worn or damaged components, and reassembling the cylinder. Here’s a step-by-step guide on how to rebuild a hydraulic cylinder:
- Preparation:
- Ensure the hydraulic system is depressurized and disconnected.
- Clean the exterior of the cylinder to prevent contamination during the rebuild process.
- Place the cylinder on a stable work surface and secure it using clamps or a vise.
- Disassembly:
- Remove the end caps of the cylinder using the appropriate tools and techniques outlined by the manufacturer.
- Carefully remove the piston and rod assembly from the cylinder barrel.
- Take note of the sequence in which the components are removed to ensure correct reassembly.
- Inspection:
- Thoroughly inspect all components for signs of wear, damage, or contamination.
- Check the cylinder barrel for scoring, pitting, or rust. If significant damage is present, the barrel may need to be replaced.
- Examine the piston, rod, and seals for wear, nicks, or scratches. Replace any damaged parts.
- Component Replacement:
- Replace the piston seals, rod seals, and any O-rings or gaskets that show signs of wear or damage.
- Ensure that the replacement components are compatible with the specific hydraulic cylinder model.
- Lubricate the new seals and O-rings with hydraulic oil before installation.
- Reassembly:
- Begin reassembly by inserting the piston and rod assembly back into the cylinder barrel.
- Apply a thin film of hydraulic oil to the cylinder barrel and seals to aid in smooth reassembly.
- Carefully align the components and slide the piston assembly into the cylinder barrel.
- Attach the end caps, ensuring proper alignment and tightness according to the manufacturer’s specifications.
- Testing and Installation:
- Once the cylinder is reassembled, conduct a pressure test to ensure it functions properly.
- Connect the hydraulic system and gradually increase the pressure while checking for leaks or abnormal behavior.
- If the cylinder passes the pressure test, it is ready for installation back into the hydraulic system.
- Regular Maintenance:
- Implement a regular maintenance schedule to prolong the life of the rebuilt hydraulic cylinder.
- Monitor the cylinder for signs of leakage, excessive wear, or other issues.
- Clean the exterior regularly and keep the hydraulic fluid at the proper level.
工厂的能力和产能:
(1) 装配
我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线,设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统,设计年生产能力 20 万只,并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台(套)。设备资源的优化配置和高效利用,保证了产品的精度要求,满足了产品的高质量需求。
(2) 机加工
加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备,可加工最大内径 400 毫米、最大长度 6 米的气缸管。
(3) 焊接
(4) 油漆和涂料
配备中小型圆筒自动水性漆喷涂线,实现机器人自动上下料和自动喷涂,设计产能为每班 4000 件;
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线,设计产能为每班 60 箱。
(5) 测试
我们拥有一流的检验设施和试验台,确保气缸的性能符合要求。
We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!
参观我们的 VR 工厂
通过以下方式参观我们的 VR 工厂
叉车液压缸如何工作?
液压缸应用:
