Hydraulic System For Mine
Hydraulic systems for mine are a specialized solution designed to meet the unique challenges faced in mining operations. This advanced hydraulic system improves underground and open pit mines’ safety, productivity, and efficiency. With its robust construction, high-performance components, and intelligent control functions, mine hydraulic systems are tailored to meet the demanding requirements of the mining industry.
Hydraulic System For Mine Parameter:
Motor Power:2.2KW
Oil Tank:80L
System Flow:59L/min
Custom Hydraulic System Model Description:
Structure Of Oil Tank:
Oil Tank Cleaning Cap:
Custom Hydraulic System:
(1)Vertical Hydraulic System
(2)Horizontal Hydraulic System
(3)Side Mounting Hydraulic System
The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed on the basis of a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.
Hydraulic System for Mines 特点:
- Heavy-Duty Components:
- The system integrates rugged hydraulic components, including pumps, valves, and cylinders, to withstand the harsh conditions of mining operations.
- These components are designed with high load capacity, extended service life, and resistance to wear, corrosion, and extreme temperatures.
- Intelligent Control Features:
- Mine hydraulic system usually integrates advanced control technology, such as a programmable logic controller (plc) and complex hydraulic control system.
- These intelligent features enable precise and automatic control of hydraulic functions, ensuring optimal performance and adaptation to different mining tasks.
- Fluid Contamination Control:
- Mining environments are prone to high dust, dirt, and other contaminants that can impact the hydraulic system’s performance.
- The Hydraulic System for Mines incorporates effective filtration and contamination control measures, such as high-quality filters and reservoir breathers, to maintain clean hydraulic fluid and protect system components.
How To Get Air Out Of A Hydraulic System?
To remove air from a hydraulic system, commonly referred to as “bleeding” the system, follow these step-by-step instructions:
- Preparation:
- Ensure the hydraulic system is powered off and depressurized. This step is crucial for safety and prevents accidental movement or fluid discharge during the bleeding process.
- Put on appropriate personal protective equipment (PPE), such as safety glasses and gloves, to protect yourself from potential fluid spray.
- Locate Bleeder Valves:
- Identify the bleeder valves in the hydraulic system. These valves are typically located on or near hydraulic cylinders, actuators, or components prone to air entrapment.
- Consult the system’s documentation or manufacturer’s guidelines to locate specific bleeder valves for your system.
- Positioning:
- Position a suitable catch container or absorbent material beneath the bleeder valve to collect any fluid that may be discharged during the bleeding process.
- Opening the Bleeder Valve:
- Using an appropriate wrench or tool, slowly and partially open the bleeder valve. Take care not to fully remove the valve at this stage.
- Opening the valve allows trapped air to escape while allowing hydraulic fluid to flow out in a controlled manner.
- Purging Air from the System:
- Activate the hydraulic system, typically by operating the associated machinery or actuating the components connected to the bleeder valve.
- As the system operates, the hydraulic fluid flow will push air bubbles towards the open bleeder valve, helping to purge the air from the system.
- Allow the system to cycle several times to ensure thorough purging of the air from the hydraulic system.
- Fluid Discharge:
- Monitor the fluid discharging from the bleeder valve. Initially, you may observe air bubbles, followed by a steady flow of hydraulic fluid without air.
- Continue the bleeding process until all air bubbles are eliminated, and only a consistent flow of fluid is discharged from the valve.
- Closing the Bleeder Valve:
- Once air is completely purged from the system, carefully close the bleeder valve using the appropriate wrench or tool.
- Ensure the valve is tightened securely to prevent any fluid leakage.
- System Verification:
- Verify the hydraulic system’s operation to ensure it functions properly without any abnormal noises, vibrations, or performance issues.
- Monitor the system for any signs of air re-entry, such as spongy or inconsistent actuation, and repeat the bleeding process if necessary.
工厂的能力和产能：
(1) 装配
我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线，设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统，设计年生产能力 20 万只，并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台（套）。设备资源的优化配置和高效利用，保证了产品的精度要求，满足了产品的高质量需求。
(2) 机加工
加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备，可加工最大内径 400 毫米、最大长度 6 米的气缸管。
(3) 焊接
(4) 油漆和涂料
配备中小型圆筒自动水性漆喷涂线，实现机器人自动上下料和自动喷涂，设计产能为每班 4000 件；
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线，设计产能为每班 60 箱。
(5) 测试
我们拥有一流的检验设施和试验台，确保气缸的性能符合要求。
We are one of the best hydraulic system manufacturers. We can offer comprehensive hydraulic system. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!