WRCE Series 2-and 3-way High-response Flow Hydraulic Valve

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WRCE Series 2-and 3-way High-response Flow Hydraulic Valve

The WRCE series 2- and 3-way high-response flow hydraulic valve is a remarkable hydraulic component designed to deliver exceptional performance in fluid control applications. With its high-response flow capabilities, this valve revolutionizes hydraulic systems by providing precise and efficient flow control.

The WRCE series 2- and 3-way high-response flow hydraulic valve sets new standards in flow control precision and efficiency. With its high-response flow capabilities, compact design, and versatility, this valve empowers hydraulic systems to achieve optimal performance and energy efficiency. By following the recommended usage methods and maintenance guidelines, you can harness the full potential of the WRCE series valve and experience enhanced control and productivity in your hydraulic applications. Upgrade your hydraulic system today and unlock the advantages of efficiency and precision with the WRCE series 2- and 3-way high-response flow hydraulic valve.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Key Characteristics:

  1. High-Response Flow:
  • The WRCE series valve is engineered to offer high-response flow control, ensuring rapid and accurate adjustments to fluid flow rates.
  • This characteristic enables precise control over hydraulic actuators, resulting in enhanced system performance, reduced energy consumption, and improved overall efficiency.
  1. Versatile 2- and 3-Way Configuration:
  • This valve is available in both 2-way and 3-way configurations, providing flexibility to meet various hydraulic system requirements.
  • The 2-way configuration allows for simple on/off control, while the 3-way design enables directional control, making it ideal for applications such as actuator extension and retraction.
  1. Compact Design:
  • The WRCE series valve features a compact design, making it suitable for installations where space is limited.
  • This compact size allows easy integration into various hydraulic systems without compromising performance or functionality.
  1. High-Pressure Rating:
  • This valve is built to withstand high-pressure environments, ensuring reliable operation even in demanding hydraulic applications.
  • Its robust construction and high-pressure rating make it suitable for use in systems that require efficient flow control under extreme operating conditions.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Parameter:

General
NS  NG 324050
Weightkg11.217.324.6
Weight with shut-off valve …../…WK or …/…WL…kg12.518.625.9
Size of the pilot control valve (pilot)NG666
Installation position Any, preferably horizontal
Storage temperature range –20  to  +80
Circumstances temperature range –20  to  +50
Hydraulic (measured with HLP32, ϑoil=40℃ ±5℃)
Max. operating  pressure–  Main stagePort  A、BbarNS  32~40: 350,NS  50: 420
– Pilot control valve port X315
– Pilot control valve port Y210
Rated flow   Δp=5bar– Specifications …S…L  (linear)L/min80012002000
– Specifications …S…R  (linear with progressive fine control range)6008501400
Nominal flow of pilot valve at Δp=70barL/min124040
Leakage of pilot valve at  P=100barL/min0.30.70.7
Hydraulic fluidMineral oil (HL,HLP) to DIN 51524
Hydraulic fluid temperature range20  to  +80;preferably +40  to  +50
Viscosity rangemm2/s20  to  380;preferably 30  to  45
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c)Class 20/18/15
Hysteresis%≤ 0.2
Hysteresis%≤ 0.1
Response sensitivity%≤ 0.1
Response Time(step signa 0 ~ 100%)ms≤ 20
Electrical data
Voltage typeDirect voltage
Type of signalAnalog
Opening point calibration%≦ 1
Zero shift upon change of:– Hydraulic fluid temperature%/10K≦ 0.3≦ 0.3≦ 0.3
– Pilot pressure in X%/100bar≦ 0.7≦ 0.7≦ 0.7
– Return flow pressure in Y%/bar≦ 0.3≦ 0.3≦ 0.3
The protection class of the valve according to EN60529IP65 with a mating connector mounted and locked

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Advantages:

• Pilot-operated two-stage cartridge high-frequency response throttle valve
• Suitable for closed-loop control of position, pressure, force and speed
• Pilot control valve: six-port direct-acting high-frequency response proportional valve with electric feedback
• Main stage: closed loop position control
• Integrated open loop and closed loop control electronics (OBE)

Usage Method Of WRCE Series 2-and 3-way High-response Flow Hydraulic Valve :

  1. System Assessment:
  • Evaluate your hydraulic system and determine the specific flow control requirements.
  • Identify whether the WRCE series valve is compatible with your system based on factors such as flow rates, pressure ratings, and the desired control functions.
  1. Valve Selection:
  • Select the appropriate variant of the WRCE series valve based on your system parameters and flow control needs.
  • Consider factors such as flow capacity, pressure rating, response time, and compatibility with your specific application.
  1. Installation:
  • Follow the manufacturer’s installation instructions carefully to ensure proper alignment and secure mounting of the valve.
  • Make sure to create leak-free connections by using suitable hydraulic fittings, adapters, and seals. Tighten the connections adequately to prevent any fluid leaks.
  1. Control Signal Integration:
  • Connect the control signal lines of the valve to a suitable control device, such as a hydraulic control module, electronic control unit, or manual control lever.
  • Ensure proper wiring and compatibility between the valve and control device to achieve accurate and responsive flow control.

How To Hook Up Hydraulic Control Valve?

To hook up a hydraulic control valve, follow these steps:

  1. Identify Valve Type: Determine the specific type of hydraulic control valve you are working with, such as a directional control valve, pressure control valve, or flow control valve. Ensure that the valve is suitable for your application and compatible with your hydraulic system.
  2. Gather Required Tools and Materials: Collect the necessary tools and materials, including appropriate hydraulic fittings, adapters, hoses, and wrenches. Refer to the manufacturer’s instructions for any specific tools or components needed.
  3. Prepare the Hydraulic System: Shut down the hydraulic system and relieve pressure by activating the relief valve or retracting hydraulic cylinders. This step is crucial for safety and prevents accidental movement or hydraulic fluid release.
  4. Identify Flow Direction: Determine the flow direction in your hydraulic system. Typically, the flow direction is indicated by arrows on the hydraulic components. Ensure that you understand the correct flow direction before proceeding.
  5. Locate Installation Point: Identify the optimal location to install the hydraulic control valve in your hydraulic system. Consider factors such as accessibility, proximity to the actuator or hydraulic component, and ease of operation. Ensure there is enough space for the valve to be mounted securely.
  6. Mount the Valve: Securely mount the hydraulic control valve in the chosen location using appropriate brackets or clamps. Ensure the valve is positioned correctly, aligning the inlet and outlet ports with the flow direction. Follow the manufacturer’s instructions for the specific mounting requirements of your valve.
  7. Connect the Inlet and Outlet Ports: Attach hydraulic hoses or tubing to the inlet and outlet ports of the hydraulic control valve. Use suitable hydraulic fittings and adapters to create a leak-free connection. Tighten the connections using wrenches to ensure a secure fit, but avoid over-tightening.
  8. Connect Control Lines: If your hydraulic control valve requires external control signals, connect the control lines from the control device, such as a joystick, lever, or solenoid, to the appropriate ports on the valve. Follow the manufacturer’s instructions for the correct wiring or connection configuration.
  9. Test the System: Once the hydraulic control valve is installed, slowly restore hydraulic system pressure. Test the system to ensure that the valve is functioning correctly. Operate the control device and observe the response of the hydraulic components to verify that the valve is controlling the flow, pressure, or direction as intended.
  10. Fine-tune and Adjust: Make any necessary adjustments to the hydraulic control valve to achieve the desired flow, pressure, or direction control. Refer to the manufacturer’s instructions for specific adjustment procedures. Regularly monitor the system for any leaks, pressure inconsistencies, or abnormal behavior.

工厂的能力和产能:

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线,设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统,设计年生产能力 20 万只,并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台(套)。设备资源的优化配置和高效利用,保证了产品的精度要求,满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备,可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线,实现机器人自动上下料和自动喷涂,设计产能为每班 4000 件;
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线,设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台,确保气缸的性能符合要求。

 

 

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