Bucket Cylinder For Volwa Middle Excavator DLS260
Introduction
The bucket cylinder, also known as the digger cylinder, is a specially designed hydraulic cylinder primarily used to control the movement of the bucket in heavy machinery such as excavators, backhoe loaders, and front-end loaders. Its main function is to enable the bucket to lift, lower, and tilt, making it easier to handle various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket’s movement by varying the pressure of the hydraulic oil, allowing operators to efficiently handle heavy loads in complex work environments and diverse operational requirements.
Features
- High strength and durability: Typically made of high-strength steel or aluminum, the bucket cylinder can withstand high pressure and heavy loads, adapt to harsh working environments, and is designed with wear resistance and corrosion resistance considerations, thus extending its service life.
- Efficient hydraulic operation: Using the pressure of hydraulic oil to achieve smooth expansion and contraction movement, it can respond quickly to control commands, provide powerful pushing and pulling forces, and is suitable for handling heavy loads and complex operation tasks.
- Diverse types: Single-acting (hydraulic only used in one direction) or double-acting (hydraulic used in both directions) cylinders can be selected according to operational needs. Some models are telescopic, allowing greater extension without increasing the external dimensions, making them suitable for space-limited applications.
- Easy to install and maintain: Our products can perfectly replace these cylinders, and we offer replacement parts and rebuilding services to extend the life of your equipment.
Applications
The bucket cylinder has a wide range of applications, including:
- Construction equipment: In excavators, they are essential for excavation, loading, and moving soils or debris. In backhoe loaders, the bucket cylinder helps with both excavation and lifting.
- Agricultural machinery: Used for front-end loaders, picking up, lifting, and transporting soil, hay, and other materials. In excavators, the bucket cylinder allows the bucket to penetrate the soil to achieve digging action.
- Loader: In front-end loaders, they help with lifting and tilting, making them effective for dumping cargo.
Design Considerations and Selection Criteria
- Bearing capacity: Bucket cylinders are designed to withstand heavy loads and high pressure, so their bearing capacity is essential for their performance.
- Sealing performance: To prevent hydraulic fluid leakage and ensure smooth hydraulic operation, various sealing components such as piston seals, rod seals, and wipers are used in the cylinder.
- Durability: Buckets cylinders are exposed to harsh environments and abrasive materials, so they must be constructed with durable and corrosion-resistant materials.
- Safety: Safety considerations are essential to ensure the safe operation of bucket cylinders. They should be equipped with safety valves and other safety devices to prevent accidents.
- Maintenance: Regular maintenance is essential to ensure the longevity of bucket cylinders. Maintenance requirements include regular inspections, appropriate lubrication, and replacement of worn or damaged parts.
Sealing and Lubrication
Bucket cylinders use various sealing components, such as piston seals and rod seals, to prevent hydraulic fluid leakage. The seals are made of wear-resistant materials such as polyurethane and nitrile rubber. The cylinder body and the threaded end surface are finely processed to improve wear resistance. Regular lubrication with appropriate hydraulic oil is necessary to ensure smooth hydraulic operation and extend the service life of the cylinder.
Maintenance and Repair
To ensure the longevity of bucket cylinders, regular maintenance, and repair are essential. Common maintenance tasks include regular inspections, appropriate lubrication, and replacement of worn or damaged parts. It is important to properly align the cylinder during installation, use appropriate installation brackets to secure the cylinder, and follow recommended inspection, repair, and replacement procedures.
Safety and Environmental Considerations
Bucket cylinders should be designed and installed with safety considerations in mind. Safety valves should be installed to prevent accidents. Proper disposal of used parts is essential to avoid environmental damage.
Common Problems and Troubleshooting
Common issues with bucket cylinders include leaks, damage to seals, and misalignment. Troubleshooting can be done by inspecting the cylinder’s seals, checking for proper alignment, and ensuring proper lubrication. Regular maintenance and replacing worn or damaged parts can prevent potential problems.
About Our Company
We are a hydraulic cylinder manufacturer that offers a complete range of products, making us one of the leading manufacturers and wholesale distributors of hydraulic cylinders in domestic and international markets. We adhere to the principle of excellent quality and rely on the industrial production management strategy of fine manufacturing workshops. We continuously improve our manufacturing platform, improve our product quality production line, and have strong creative ability to meet the diverse needs of our customers. We also provide professional customization services, and our production equipment and testing systems meet international certification standards. We have a strong after-sales service team, which provides timely and efficient technical support to our customers.
Author: lyl