Hydraulic System For Press Machine
Hydraulic systems for press machines are cutting-edge solutions designed to optimize productivity, efficiency, and precision for various industrial applications. This advanced hydraulic system uses the power of hydraulic fluids to generate controlled forces, allowing the press to accurately and reliably apply enormous pressures. Let’s delve into the main characteristics, methods of use, maintenance requirements, and other essential aspects of the hydraulic system of the press.
Hydraulic System For Lifter Parameter:
Motor Power:4KW
Oil Tank:120L
Motor Power:15KW
Oil Tank:250L
Custom Hydraulic System Model Description:
Structure Of Oil Tank:
Oil Tank Cleaning Cap:
Custom Hydraulic System:
(1)Vertical Hydraulic System
(2)Horizontal Hydraulic System
(3)Side Mounting Hydraulic System
The side mounting hydraulic pump station, that is, the oil pump device, is horizontally installed based on a separate tank, and the side type can be equipped with a spare pump, which is mainly used for the system with a large mailbox capacity of 250 liters and an electric power of 7.5KW or more.
Explosion-Proof Hydraulic System For Lifting Platform Characteristics:
- High Force Generation:
- The hydraulic system is designed to provide a high-strength output, enabling the press to apply significant pressure to forming, bending, forming, and other metalworking processes.
- It provides consistent force throughout the stroke, ensuring uniformity, precision, and repeatability in the manufacturing process.
- Monipuolinen käyttö:
- The hydraulic systems of presses are suitable for various industrial applications, including metal stamping, forging, stamping, deep drawing, and assembly operations.
- It can be customized to specific requirements, such as tonnage capacity, stroke length and speed, making it suitable for various production needs.
- Precise Control:
- The system allows precise control of the force and speed of the press, enabling the operator to obtain accurate results and maintain tight tolerances.
- It can adjust pressure Settings, residence time and stroke length for easy customization to the specific needs of the production process.
How Does A Backhoe Hydraulic System Work?
A backhoe hydraulic system is a complex arrangement of components that work together to provide the power and control necessary for the operation of a backhoe. Here’s a simplified explanation of how a backhoe hydraulic system works:
- Hydraulic Pump:
The system begins with a hydraulic pump, typically driven by the backhoe’s engine. The pump creates pressure by forcing hydraulic fluid (usually oil) into the system. - Hydraulic Fluid:
The hydraulic fluid is stored in a reservoir and drawn into the pump. It is a medium for transmitting power and lubricating the system’s components. - Control Valves:
The hydraulic pump sends pressurized fluid to a series of control valves, which direct fluid flow to different hydraulic cylinders and motors based on the operator’s input. - Hydraulic Cylinders:
Hydraulic cylinders are responsible for converting hydraulic pressure into linear motion. These cylinders are commonly found in the boom, dipper stick, and bucket in a backhoe. When the control valve directs fluid into a cylinder, it extends or retracts, allowing the backhoe to perform digging, lifting, and other operations. - Hydraulic Motors:
Hydraulic motors are used in rotational applications, such as swiveling the backhoe or operating attachments. They convert hydraulic pressure into rotational force. For example, a hydraulic motor may be used to rotate the backhoe’s turntable or drive the wheels on a backhoe loader. - Control Levers:
The operator controls the backhoe’s hydraulic system using control levers or joysticks. These levers actuate the control valves, regulating the flow of hydraulic fluid to the cylinders and motors, enabling precise control of the machine’s movements. - Return Line:
After the hydraulic fluid has performed its work, it returns to the reservoir through the return line. The fluid is filtered to remove contaminants before being recirculated back into the system by the pump. - Safety Features:
Backhoe hydraulic systems often incorporate safety features such as relief valves and check valves. Relief valves protect the system from excessive pressure by diverting fluid back to the reservoir when the pressure exceeds a predetermined limit. Check valves prevent fluid from flowing in the wrong direction, ensuring that cylinders and motors maintain their positions when not actively engaged.
Tehtaan kapasiteetti ja kapasiteetti:
(1) Kokoonpano
Meillä on ensiluokkainen riippumaton tutkimus- ja kehitystyön kokoonpanoalusta. Hydraulisylinterien tuotantopajassa on neljä puoliautomaattista nostosylinterin kokoonpanolinjaa ja yksi automaattinen kallistussylinterin kokoonpanolinja, joiden suunniteltu vuotuinen tuotantokapasiteetti on 1 miljoona kappaletta. Erikoissylinterin työpaja on varustettu erilaisilla eritelmillä puoliautomaattisen puhdistusasennuksen kokoonpanojärjestelmällä, jonka suunniteltu vuotuinen tuotantokapasiteetti on 200 000, ja se on varustettu kuuluisilla CNC-työstölaitteilla, työstökeskuksella, korkean tarkkuuden sylinterin käsittelyyn tarkoitetuilla erityislaitteilla, robottihitsauskoneella, automaattisella puhdistuslaitteella, automaattisella sylinterin kokoonpanokoneella ja automaattisella maalaustuotantolinjalla. Olemassa olevat kriittiset laitteet yli 300 sarjaa (sarjaa). Laiteresurssien optimaalinen kohdentaminen ja tehokas käyttö varmistavat tuotteiden tarkkuusvaatimukset ja täyttävät tuotteiden laatuvaatimukset.
(2) Koneistus
Työstöpaja on varustettu räätälöidyllä kaltevalla kiskosorvauskeskuksella, työstökeskuksella, suurnopeus-hiontakoneella, hitsausrobotilla ja muilla vastaavilla laitteilla, joilla voidaan käsitellä sylinteriputkia, joiden sisähalkaisija on enintään 400 mm ja enimmäispituus on 6 metriä.
(3) Hitsaus
(4) Maalaus ja pinnoitus
Pienillä ja keskisuurilla sylinterin automaattisilla vesipohjaisilla maalipinnoituslinjoilla automaattisen robotin lastaus- ja purku- ja automaattisen ruiskutuksen saavuttamiseksi, suunnittelukapasiteetti on 4000 kappaletta vuorossa;
Meillä on myös puoliautomaattinen maalauslinja suurille sylintereille, joka toimii voimaketjulla ja jonka suunnittelukapasiteetti on 60 laatikkoa työvuorossa.
(5) Testaus
Meillä on ensiluokkaiset tarkastustilat ja testialustat, joilla varmistetaan, että sylinterin suorituskyky täyttää vaatimukset.
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