Replacement Of LW12226840 Hydraulic Cylinder

Product Introduction

The LW12226840 hydraulic cylinder is an essential component of various machinery, such as tractors, excavators, and cranes. Its primary function is to convert fluid power into linear mechanical force, making it a crucial component for the efficient operation of equipment.

Product Specifications and Model

The replacement hydraulic cylinder has a weight of 32.338 lb, a height of 4.9 in, and length of 30.7 in. This hydraulic cylinder is compatible with the following machine models: 184 G, 204 G, 204K, 204L, 304 G, 304K, and 304L.

Restoring Equipment Performance

Replacing damaged or worn hydraulic cylinders restores equipment to normal operating capacity, ensuring optimal performance in various applications.

Enhancing Safety

Regular replacement of hydraulic cylinders reduces safety hazards caused by cylinder failure and ensures the safety of equipment operators.

Overload Protection

New cylinder designs often include better overload protection mechanisms, improving the overall safety of the equipment.

Quick Installation

Modern hydraulic cylinder designs often consider ease of installation and replacement, reducing equipment downtime.

Standardized Components

Many hydraulic cylinders are standardized products, making it easier to obtain replacement parts on the market.

Product Replacement

Our company is capable of manufacturing the perfect replacement for these hydraulic cylinders, ensuring that our products can replace the original components.

Excavators

Hydraulic cylinders can become damaged due to prolonged use or overload on the excavator’s arm or bucket. They must be replaced to restore normal operation.

Cranes

Hydraulic cylinders used in the crane’s lifting arm are susceptible to wear and tear during frequent lifting and lowering processes. Regular replacement procedures are needed to ensure safety.

Tractors

Front-end loader hydraulic cylinders on tractors can leak or experience decreased performance during continuous lifting and tilting operations, which require replacement.

Harvesters

During the harvesting process, the hydraulic system experiences high pressure, which can cause cylinder fatigue, and prompt replacement is necessary to maintain operational efficiency.

Automated Production Lines

Hydraulic cylinders control robotic arms and other automated equipment. If a cylinder fails, it will negatively impact production efficiency and immediately require replacement.

Die-casting Machines

Hydraulic cylinders used in die-casting machines may experience performance decrease at high pressures and temperatures, and periodic replacement can ensure product quality.

Mining Equipment

Hydraulic cylinders are used to lift and move heavy objects in mining equipment and require periodic checks and replacements to prevent equipment malfunctions.

Bulldozers

Hydraulic cylinder wear in the bulldozer’s blade can lead to decreased bulldozing capacity and prompt timely replacements to maintain operational efficiency.

Regular Inspection

Periodic inspection of hydraulic cylinders can detect any potential defects or wear, leading to timely repairs and replacements.

Proper Lubrication

Hydraulic cylinders require regular lubrication to reduce friction and prevent wear on the cylinder’s components.

Seal Replacement and Calibration Check

Seals on hydraulic cylinders must be periodically replaced, and calibration checks should be made to ensure the cylinder maintains its expected performance level.

Importance of Correct Installation, Lubrication, and Adjustment

Correct installation, lubrication, and adjustment procedures are essential to ensure that the hydraulic cylinder operates efficiently and effectively. Proper alignment guidance should be provided during installation, and appropriate installation brackets should be used to secure the cylinder. Recommended inspection, repair, and replacement procedures should be followed to maintain the cylinder’s service life.

Importance of Safety Measures

Safety measures should be taken when working with hydraulic cylinders, including wearing protective gear and following established safety procedures. Safety measures should be taken into account during the manufacturing and design processes to ensure that products are safe for use.

Environmental Factors

Environmental factors play a significant role in the design and manufacturing of hydraulic cylinders. Factors such as temperature, humidity, and exposure to chemicals or abrasive materials can affect cylinder performance.

Diagnosing Cylinder Failures

Cylinder failures can be diagnosed by examining cylinder leaks, hydraulic system performance, and visual inspection of cylinder components.

Common Problems

Common problems with hydraulic cylinders include seal leaks, rod scoring, and piston damage. These problems can be prevented through proper maintenance and inspection.

Troubleshooting Tips and Solutions

Troubleshooting tips include identifying the problem’s source, checking oil levels, verifying the cylinder’s operating pressure, and checking the system’s cleanliness. Solutions include adding oil, replacing seals, and repairing or replacing damaged components. Regular maintenance and inspection can prevent problems from occurring.

Design Considerations

Hydraulic cylinder design considerations include load-bearing capacity, sealing, durability, safety, and maintainability.

Sealing and Lubrication

Hydraulic cylinders use various sealing components, including piston seals and rod seals, to prevent leaks and maintain performance. Proper lubrication is essential to reduce friction and prevent seal wear.

Periodic Inspection and Preventive Maintenance

Periodic inspection and preventive maintenance can reduce wear and tear on hydraulic cylinders and prolong their operational life. Regular inspection and maintenance can reveal potential problems and help prevent failures.

Company Overview

We are a hydraulic cylinder replacement manufacturer with a complete product line and are one of the leading hydraulic cylinder manufacturers and wholesalers in the domestic and international markets.

Professionalism and International Certification

Our company is staffed by professionals with extensive experience in hydraulic cylinder manufacturing. All our products have passed international certification standards, ensuring our customers receive high-quality products.

Customization Service and Production Equipment

We offer customization services to meet the specific needs of our customers. Our production equipment is advanced and automated, ensuring high-quality products and fast delivery times.

After-sales Service

Our company offers a complete set of after-sales services, including hydraulic cylinder parts replacement and rebuilding. We strive to provide our customers with the best possible service.