HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump
The HP3V-S series axial piston variable displacement hydraulic pump is a cutting-edge solution that revolutionizes hydraulic systems. With its exceptional efficiency and outstanding performance, this pump is indispensable in various industrial applications. This comprehensive article will explore the key characteristics, usage methods, and maintenance guidelines for the HP3V-S series axial piston variable displacement hydraulic pump.
The HP3V-S series axial piston variable displacement hydraulic pump is a powerful and efficient solution for hydraulic systems. With its variable displacement technology, compact design, and quiet operation, this pump delivers exceptional performance across various industrial applications. By following the recommended usage methods and adhering to regular maintenance practices, the hp3v-s series pump will continue to provide outstanding performance, contributing to the success of hydraulic systems. Embrace the power of efficiency and performance with the hp3v-s series axial piston variable displacement hydraulic pump and unlock the full potential of your hydraulic system.
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Key Characteristics:
- Variable Displacement Technology: Equipped with advanced variable displacement technology, the HP3V-S series pump allows for precise output volume adjustment to match specific system requirements. This feature maximizes energy efficiency, reduces heat generation, and optimizes overall system performance.
- Unparalleled Efficiency: The HP3V-S series pump employs an innovative axial piston design that delivers exceptional efficiency. Precise hydraulic power ensures smooth operation and effortlessly handles high-pressure applications.
- Compact and Versatile: The pump’s compact design enables easy integration into hydraulic systems with limited space. Its versatility allows it to be utilized across various applications without compromising performance or functionality.
- Quiet and Reliable Operation: Noise reduction features incorporated into the HP3V-S series pump ensure quiet operation in diverse industrial environments. This characteristic is precious in applications that require low noise levels, promoting a comfortable and productive work environment. Additionally, the pump’s robust construction ensures long-lasting reliability.
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Parameter:
| Size | HP5VS28 | HP5V28 | HP5V45 | HP5V60 | HP5V76 | HP5V85 | HP5V105 | |
| Displacement (cc/rev) | 28 | 28 | 45 | 60 | 76 | 85 | 104.3 | |
| Pressure | Rated pressure(bar) | 250 | 320 | 320 | 250 | 320 | 280 | 350 |
| Peak pressure(bar) | 315 | 350 | 350 | 280 | 350 | 320 | 400 | |
| Rotation speed r/min | Max for self-priming *1 (bar) | 3000 | 3000 | 2700 | 2400 | 2400 | 2400 | 2200 |
| Max*2 (bar) | 3600 | 3600 | 3250 | 3000 | 3000 | 3000 | 2600 | |
| Weight (Kg) | 17.2 | 20 | 24 | 24 | 28 | 28 | 45 | |
| Quantity of oil to fill pump case (L) | 0.55 | 0.6 | 0.6 | 0.6 | 0.8 | 0.8 | 1 | |
| Temperature Range(℃) | -20~95 | |||||||
| Temperature Range(mm2/s) | 10-1000*3(The best use of viscosity range 16~36 mm2/s) | |||||||
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Advantages:
• Variable pump in swash-plate design for open circuit.
• Compared with products in the existing market, reinforced drive shaft, high-strength cylinder material are utilized leading to the performance of continuous pressure of more than 320 bar.
• Heavy-duty bearings such as cylindrical rollers are adopted to enhance load carrying capacity and long service life.
• High power to weight ratio.
• Available with American (SAE) and Japanese (JIS) mounting flanges and shafts.
• Excellent reliability and long life.
• Variety of control options.
• Optional through drive.
• Quick control response.
• Low pressure pulsation and low noise.
• Developed for engineering, mobile vehicles,industrial, other industrial application and agricultural machinery
HP3V-S Series Axial Piston Variable Displacement Hydraulic Pump Application:
Usage Method Of HP3V Series Axial Piston Variable Displacement Hydraulic Pump:
- Installation: Select an appropriate location within the hydraulic system to install the HP3V-S series axial piston variable displacement Hydraulic Pump. Ensure proper alignment and secure attachment to the system’s structure using suitable mounting brackets or accessories.
- Integration with Hydraulic System: Connect the pump to the hydraulic system using compatible hoses, fittings, and valves. Ensure all connections are secure, leak-free, and correctly tightened to guarantee optimal hydraulic performance.
- Fluid Compatibility: Verify that the hydraulic fluid used in the system is compatible with the HP3V-S series pump. Refer to the manufacturer’s recommendations for the appropriate fluid type, viscosity, and temperature range. Regularly monitor and maintain the hydraulic fluid to ensure proper pump operation and longevity.
- Operational Parameters: Familiarize yourself with the pump’s control options and adjust the operating parameters according to the specific requirements of the hydraulic system. Monitor and change the pump’s displacement settings to optimize performance and energy efficiency.
How To Rebuild Hydraulic Cylinder?
Rebuilding a hydraulic cylinder involves disassembling, inspecting, replacing worn or damaged components, and reassembling the cylinder. Here’s a step-by-step guide on how to rebuild a hydraulic cylinder:
- Preparation:
- Ensure the hydraulic system is depressurized and disconnected.
- Clean the exterior of the cylinder to prevent contamination during the rebuild process.
- Place the cylinder on a stable work surface and secure it using clamps or a vise.
- Disassembly:
- Remove the end caps of the cylinder using the appropriate tools and techniques outlined by the manufacturer.
- Carefully remove the piston and rod assembly from the cylinder barrel.
- Take note of the sequence in which the components are removed to ensure correct reassembly.
- Inspection:
- Thoroughly inspect all components for signs of wear, damage, or contamination.
- Check the cylinder barrel for scoring, pitting, or rust. If significant damage is present, the barrel may need to be replaced.
- Examine the piston, rod, and seals for wear, nicks, or scratches. Replace any damaged parts.
- Component Replacement:
- Replace the piston seals, rod seals, and any O-rings or gaskets that show signs of wear or damage.
- Ensure that the replacement components are compatible with the specific hydraulic cylinder model.
- Lubricate the new seals and O-rings with hydraulic oil before installation.
- Reassembly:
- Begin reassembly by inserting the piston and rod assembly back into the cylinder barrel.
- Apply a thin film of hydraulic oil to the cylinder barrel and seals to aid in smooth reassembly.
- Carefully align the components and slide the piston assembly into the cylinder barrel.
- Attach the end caps, ensuring proper alignment and tightness according to the manufacturer’s specifications.
- Testing and Installation:
- Once the cylinder is reassembled, conduct a pressure test to ensure it functions properly.
- Connect the hydraulic system and gradually increase the pressure while checking for leaks or abnormal behavior.
- If the cylinder passes the pressure test, it is ready for installation back into the hydraulic system.
- Regular Maintenance:
- Implement a regular maintenance schedule to prolong the life of the rebuilt hydraulic cylinder.
- Monitor the cylinder for signs of leakage, excessive wear, or other issues.
- Clean the exterior regularly and keep the hydraulic fluid at the proper level.
Kemampuan & Kapasitas Pabrik:
(1) Perakitan
Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.
(2) Pemesinan
Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.
(3) Pengelasan
(4) Pengecatan & pelapisan
Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.
(5) Pengujian
Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.
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