Silinder Hidraulik Metalurgi Tipe Flensa Bulat Belakang

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Silinder Hidraulik Metalurgi Tipe Flensa Bulat Belakang

The rear round flange type metallurgical hydraulic cylinder is a high-performance hydraulic component designed to meet the demanding requirements of metallurgical applications. With its robust construction, precise control, and reliable operation, this hydraulic cylinder design stands out in the rigorous environment of steel mills, foundries, and other metallurgical processes. Rear round flanged cylinders offer superior performance, efficiency, and durability, making them ideal for the metallurgical industry.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

Silinder Hidraulik Metalurgi Tipe Flensa Bulat Belakang Usage Method:

  1. Mounting and Installation:
    • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
    • Make sure the mounting surface is clean, level, and able to support the weight and load of the cylinder.
  2. Connection to Hydraulic System:
    • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
    • Ensure proper alignment and secure connections to prevent leaks and ensure optimal performance.
  3. System Integration and Calibration:
    • Integrate metallurgical hydraulic cylinders into metallurgical equipment or systems by the manufacturer’s guidelines.
    • Calibrate the system to achieve desired operating parameters and ensure smooth functioning.
  4. Operating the Cylinder:
    • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
    • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Silinder Hidraulik Metalurgi Tipe Flensa Bulat Belakang Characteristics:

  • Rear Round Flange Design:  The back circular flange design provides a safe and reliable connection point, ensuring stability and accurate alignment during metallurgical operations.
  • Metallurgical Application Focus:  The cylinders are designed to meet the rigorous requirements of metallurgical applications, providing durability and high performance under extreme conditions.
  • Precise Control:  The cylinders allow precise control and positioning, enabling the operator to achieve accurate and efficient metallurgical operations.
  • Robust Construction:  Metallurgical hydraulic cylinders are made of high-quality materials that withstand heavy loads, extreme temperatures, and harsh operating conditions.
  • Efficient Energy Conversion:  The metallurgical hydraulic cylinder adopts advanced hydraulic technology to efficiently transform hydraulic energy into mechanical force and optimize the productivity of the metallurgical process.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

  1. Prepare the Necessary Tools:
    • You will need a wrench or pliers to loosen and tighten hydraulic fittings.
    • Have a container ready to catch any hydraulic fluid that may come out during the bleeding process.
    • Keep rags or absorbent materials nearby to clean up any spills.
  2. Locate the Highest Point:
    • Identify the highest point on the hydraulic cylinder where air bubbles might get trapped.
    • This is typically near the cylinder’s end or at the piston’s top.
  3. Loosen the Fitting:
    • Carefully loosen the hydraulic fitting at the highest point using a wrench or pliers.
    • Loosen it enough to allow air and fluid to escape but not so much that it completely disconnects.
  4. Apply Pressure:
    • Activate the hydraulic system to apply pressure to the cylinder.
    • This can be done by operating the hydraulic pump or using any controls available.
  5. Watch for Air Bubbles:
    • Monitor the hydraulic fitting you loosened for the presence of air bubbles.
    • As the pressure builds, any trapped air will escape through the fitting.
  6. Fluid Release:
    • Retighten the fitting once you observe a steady flow of hydraulic fluid without any air bubbles.
    • Be cautious not to overtighten and damage the fitting or hydraulic lines.
  7. Repeat the Process:
    • If there are other high points on the cylinder where air bubbles might accumulate, repeat steps 3 to 6 for each location.
    • Start with the highest point and work your way down to ensure all air is released.
  8. Check for Proper Operation:
    • Once you have bled the cylinder, check for proper operation by activating the hydraulic system.
    • Verify that the cylinder extends and retracts smoothly without unusual noises or vibrations.
  9. Clean Up:
    • Use rags or absorbent materials to clean up hydraulic fluid spills or drips.
    • Dispose of the used hydraulic fluid properly according to local regulations.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

 

 

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding gearbox pertanian. Kami telah mengekspor produk kami ke klien di seluruh dunia dan mendapatkan reputasi yang baik karena kualitas produk dan layanan purna jual kami yang unggul. Kami menyambut pelanggan di dalam dan luar negeri untuk menghubungi kami untuk menegosiasikan bisnis, bertukar informasi, dan bekerja sama dengan kami!

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