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Silinder Hidraulik Batang Ringan Tipe Biaksial Standar

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Silinder Hidraulik Batang Ringan Tipe Biaksial Standar

The standard two-shaft light rod hydraulic cylinder is an efficient, versatile hydraulic cylinder designed to meet the needs of various industrial applications. Using cutting-edge technology and precision design, this cylinder offers superior performance, durability, and ease of use. Whether used in manufacturing equipment, construction machinery, or material handling systems, standard two-shaft light rod hydraulic cylinders provide reliable and efficient operation, making them valuable for optimizing productivity.

The Basic Characteristics Of The Light Rod Hydraulic Cylinder:

Dual Shaft Design: The cylinder adopts a double shaft design, which can improve the flexibility and versatility of operation. It enables the cylinder to apply force in both directions, providing superior control and adaptability in different applications.

Light Rod Structure: Light rod structure uses lightweight materials like aluminum or composite piston rods. This structure reduces the overall weight of the cylinder, resulting in faster movement, improved energy efficiency, and lower operating costs.

High Accuracy And Stability: The standard two-axis light rod hydraulic cylinder is designed to provide high accuracy and stability in its linear motion. It ensures accurate positioning, smooth movement, and excellent repeatability, making it ideal for applications requiring precise control and reliability.

Standard Biaxial Type Light Rod Hydraulic Cylinder Parameter:

Silinder Hidraulik Batang Ringan Tipe Biaksial Standar Usage Method:

Installation And Connection: Securely install the cylinder into place using the specified mounting brackets or fixtures. Ensure stable installation and correct alignment. Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports.

Hydraulic System Integration: The cylinder is integrated into the hydraulic system by connecting it to a suitable hydraulic pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control And Operation: Use the control valve to adjust the hydraulic oil flow into and out of the cylinder. Adjust the control Settings to achieve the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

Silinder Hidraulik Batang Ringan Tipe Biaksial Standar Maintenance:

Regular maintenance is essential to ensure optimal performance and extend the lifespan of the Standard Biaxial Type Light Rod Hydraulic Cylinder’s lifespan. Here are some maintenance guidelines:

  1. Routine Inspection: Conduct periodic inspections to identify signs of wear, damage, or leaks. Check the cylinder body, rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.
  2. Lubrication: Apply the recommended lubricant to the moving parts of the cylinder, including the rod and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Follow the manufacturer’s guidelines for the appropriate lubrication intervals and lubricant type.
  3. Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Incorrect or worn seals can compromise the cylinder’s performance and lead to hydraulic fluid leaks.
  4. Cleaning: Clean the cylinder by removing dirt, debris, and other contaminants. Use a non-abrasive cleaner and ensure all components are thoroughly dried before reassembly. A clean cylinder promotes optimal performance and prevents premature wear or damage.

How To Repair A Hydraulic Cylinder?

Repairing a hydraulic cylinder requires careful attention and knowledge of the cylinder’s components and hydraulic systems. Here is a general guide on how to fix a hydraulic cylinder:

  1. Safety First: Before beginning any repair work, ensure the hydraulic system is depressurized and the equipment is safely secured to prevent accidental movement or injury.
  2. Identify the Issue: Determine the specific problem with the hydraulic cylinder. Typical issues may include leaking seals, damaged rods, bent tubes, or worn-out components.
  3. Disassembly: Carefully disassemble the hydraulic cylinder, following the manufacturer’s instructions or guidelines. Take note of the order of removed components for proper reassembly.
  4. Inspection: Thoroughly inspect all components for signs of damage, wear, or malfunction. Pay close attention to seals, rods, pistons, and cylinder barrels. Replace any parts that are worn, damaged, or leaking.
  5. Seal Replacement: If the cylinder leaks, replace the seals with new, manufacturer-approved seals. Ensure proper installation and lubrication of the seals.
  6. Rod Repair or Replacement: If the piston rod is damaged or bent, it may need to be repaired or replaced. Minor surface damage can often be repaired by grinding or polishing. However, more severe damage may require rod replacement.
  7. Barrel Repair or Replacement: If the cylinder barrel is damaged or worn, it may need to be repaired or replaced. Consult with a professional or the manufacturer to determine the best action.
  8. Cleaning: Thoroughly clean all components, removing any dirt, debris, or contaminants that could interfere with the cylinder’s operation.
  9. Reassembly: Carefully reassemble the hydraulic cylinder, ensuring all components are correctly aligned and tightened according to the manufacturer’s specifications. Use the appropriate torque settings for fasteners.
  10. Testing and Inspection: Test its operation once the hydraulic cylinder is reassembled. Check for smooth movement, proper sealing, and any signs of leakage. Monitor the cylinder’s performance during initial use to ensure the repair succeeded.

Kemampuan & Kapasitas Pabrik:

(1) Perakitan

Kami memiliki platform perakitan penelitian dan pengembangan independen kelas satu. Bengkel produksi silinder hidrolik memiliki empat jalur perakitan silinder pengangkat semi-otomatis dan satu jalur perakitan silinder kemiringan otomatis, dengan kapasitas produksi tahunan yang dirancang sebesar 1 juta keping. Bengkel silinder khusus dilengkapi dengan berbagai spesifikasi sistem perakitan pembersihan semi-otomatis dengan kapasitas produksi tahunan yang dirancang sebesar 200.000 dan dilengkapi dengan peralatan permesinan CNC yang terkenal, pusat permesinan, peralatan khusus pemrosesan silinder presisi tinggi, mesin las robot, mesin pembersih otomatis, mesin perakitan silinder otomatis, dan jalur produksi pengecatan otomatis. Peralatan penting yang ada lebih dari 300 set (set). Alokasi optimal dan penggunaan sumber daya peralatan yang efisien memastikan persyaratan akurasi produk dan memenuhi kebutuhan produk berkualitas tinggi.

(2) Pemesinan

Bengkel permesinan dilengkapi dengan pusat pembubutan rel miring yang disesuaikan, pusat permesinan, mesin pengasah berkecepatan tinggi, robot pengelasan, dan peralatan terkait lainnya, yang dapat menangani pemrosesan tabung silinder dengan diameter bagian dalam maksimum 400mm dan panjang maksimum 6 meter.

(3) Pengelasan

(4) Pengecatan & pelapisan

Dengan jalur pelapisan cat berbasis air otomatis silinder kecil dan menengah, untuk mencapai bongkar muat robot otomatis dan penyemprotan otomatis, kapasitas desain 4000 buah per shift;
Kami juga memiliki lini produksi cat semi-otomatis untuk silinder besar yang ditenagai oleh rantai daya, dengan kapasitas desain 60 kasus per shift.

(5) Pengujian

Kami memiliki fasilitas inspeksi kelas satu dan test bed untuk memastikan bahwa kinerja silinder memenuhi persyaratan.

 

 

We are one of the best light rod hydraulic cylinder manufacturers. We can offer wide light rod hydraulic cylinder stock. We also provide corresponding gearbox pertanian. Kami telah mengekspor produk kami ke klien di seluruh dunia dan mendapatkan reputasi yang baik karena kualitas produk dan layanan purna jual kami yang unggul. Kami menyambut pelanggan di dalam dan luar negeri untuk menghubungi kami untuk menegosiasikan bisnis, bertukar informasi, dan bekerja sama dengan kami!

 

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