Cilindro idraulico CA a stelo pesante di tipo monofonico

The CA monaural type heavy rod hydraulic cylinder is a high-performance hydraulic element designed to meet the stringent requirements of heavy-duty industrial applications. With its rugged construction, impressive force output, and reliable operation, this hydraulic cylinder offers exceptional power and durability. Whether lifting, pushing, or pulling, CA monaural type heavy rod hydraulic cylinders provide superior performance to optimize industrial operations.

Essential Characteristics Of Heavy Rod Hydraulic Cylinder:

Robust Construction: This hydraulic cylinder is built with high-quality materials, ensuring strength and longevity. The sturdy construction enables it to withstand heavy loads, high pressures, and challenging working conditions, making it suitable for demanding industrial tasks.

High Force Output:  The CA monaural type heavy rod hydraulic cylinder provides large force output, making it ideal for applications requiring significant power. Its large piston diameter and high-pressure capability provide superior strength and easily handle heavy-duty tasks.

Monaural Design: This hydraulic cylinder features a monaural design, providing simplicity and ease of installation. The monaural configuration simplifies the mounting process and reduces the complexity of hydraulic system integration, offering convenience and time-saving benefits.

Precise Control:  The CA monaural type heavy rod hydraulic cylinder uses precision machined components and high-quality seals to ensure accurate and reliable operation. It can precisely control the movement and positioning of loads for efficient and appropriate processing.

CA Monaural Type Heavy Rod Hydraulic Cylinder Parameter:

Cilindro idraulico CA a stelo pesante di tipo monofonico Usage Method:

Mounting:  First, install the CA single-ear heavy rod hydraulic cylinder safely using the appropriate bracket or fixture. Ensure proper alignment and stability during installation to prevent cylinder misalignment or stress.

Hydraulic System Integration:  Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports. The cylinder is integrated into the hydraulic system by connecting it to a suitable pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control and Operation: The control valve in the hydraulic system is used to regulate the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

Cilindro idraulico CA a stelo pesante di tipo monofonico Maintenance:

Regular maintenance is crucial to ensure optimal performance and longevity of the CA Monaural Type Heavy Rod Hydraulic Cylinder. Follow these maintenance guidelines:

Regular Inspection:  Perform routine inspections to identify signs of wear, damage, or leaks. Check for abnormalities in cylinder blocks, piston rods, seals, and other components. Resolve any issues promptly to prevent further injury or operational inefficiencies.

Lubrication:  Apply the recommended lubricant to the moving parts of the cylinder, including tie rods and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Use the appropriate lubricant type according to the manufacturer’s lubrication interval guidelines.

Seal Replacement:  If seals are found to be deteriorating or leaking, replace seals with genuine parts approved by the manufacturer. Damaged or worn seals can compromise the cylinder’s performance and lead to hydraulic oil leakage.

Cleaning:  Clean cylinders by removing dirt, debris, and other contaminants. Before reassembling, use a non-abrasive cleaner and make sure all parts are arid. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Check If Hydraulic Cylinder Is Leaking Internally？

To check if a hydraulic cylinder is leaking internally, you can perform the following steps:

1. Visual Inspection: Start by visually inspecting the exterior of the hydraulic cylinder. Look for any signs of oil or hydraulic fluid around the cylinder body, rod, or seals. External leaks may indicate internal leakage as well.
2. Cylinder Operation: Operate the hydraulic cylinder through its full range of motion. Pay attention to any unusual sounds, vibrations, or jerky movements that may indicate internal leakage. If the cylinder operates smoothly without any unusual behavior, it doesn’t necessarily rule out internal leakage, but it suggests that the issue may be less severe.
3. External Leakage Test: Wipe the cylinder clean and then visually inspect it for any fresh oil or hydraulic fluid after a period of inactivity. If you notice new oil or juice on the cylinder’s exterior, it could indicate internal leakage.
4. Pressure Drop Test: Perform a pressure drop test to check for internal leakage. Follow these steps:a. Ensure the hydraulic system is depressurized and the cylinder is in a safe position.b. Disconnect the hydraulic lines from the cylinder, carefully capping or plugging the openings to prevent fluid loss.c. Apply pressure to the appropriate port of the cylinder using a hand pump or another hydraulic power source.

   d. Monitor the pressure gauge. If the pressure drops significantly over a short period, it suggests internal leakage within the cylinder.

   e. Repeat the test on both sides of a double-acting cylinder if applicable.

5. Rod Extension Test: Extend the cylinder rod partially or entirely, and then inspect the exposed portion of the rod for any signs of hydraulic fluid. If you notice oil or juice on the rod, it may indicate internal leakage past the rod seals.
6. Cylinder Disassembly: If you suspect internal leakage but haven’t identified it through the previous steps, you may need to disassemble the cylinder for a detailed inspection. Disassembling the cylinder allows you to examine the piston, seals, and other internal components for signs of wear, damage, or contamination.

Capacità e capacità della fabbrica:

(1) Montaggio

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Lavorazione

L'officina di lavorazione è dotata di un centro di tornitura su rotaia inclinata personalizzato, di un centro di lavorazione, di una levigatrice ad alta velocità, di un robot di saldatura e di altre attrezzature correlate, in grado di gestire la lavorazione di tubi cilindrici con un diametro interno massimo di 400 mm e una lunghezza massima di 6 metri.

(3) Saldatura

(4) Verniciatura e rivestimento

Con linee automatiche di verniciatura a base d'acqua a cilindro di piccole e medie dimensioni, per realizzare il carico e lo scarico automatico con robot e la spruzzatura automatica, la capacità di progettazione è di 4000 pezzi per turno;
Disponiamo anche di una linea di produzione semiautomatica di vernici per cilindri di grandi dimensioni alimentata da una catena di potenza, con una capacità di progettazione di 60 casse per turno.

(5) Test

Disponiamo di strutture di ispezione e banchi di prova di prim'ordine per garantire che le prestazioni del cilindro siano conformi ai requisiti.

We are one of the best heavy rod hydraulic cylinder manufacturers. We can offer wide heavy rod hydraulic cylinder stock. We also provide corresponding riduttori agricoli. Abbiamo esportato i nostri prodotti in tutto il mondo e ci siamo guadagnati una buona reputazione grazie alla qualità superiore dei nostri prodotti e al servizio post-vendita. Accogliamo calorosamente i clienti sia in patria che all'estero per contattarci per negoziare affari, scambiare informazioni e collaborare con noi!