TC Cilindru hidraulic cu tijă grea de tip trunnion mijlociu TC

TC middle trunnion type heavy rod hydraulic cylinder is a high-performance hydraulic element designed for various industrial applications. With its rugged construction, superior force output, and versatile design, this hydraulic cylinder is designed to meet the demanding demands of heavy-duty tasks. From material handling equipment to construction machinery, TC middle trunnion type heavy rod hydraulic cylinders provide the power, precision, and reliability needed to optimize industrial operations.

Essential Characteristics Of Heavy Rod Hydraulic Cylinder:

Robust Construction:  TC middle trunnion type heavy rod hydraulic cylinders are made of durable materials such as high-grade steel or alloys, ensuring they can withstand heavy loads, extreme pressures, and challenging environmental conditions. Its rugged construction guarantees long-lasting durability and resistance to wear, corrosion, and damage.

High Force Output:  This hydraulic cylinder is designed to provide superior force output, making it ideal for applications involving heavy lifting, pushing, or pulling. Its large piston diameter and high-pressure capability give it the strength to handle demanding tasks easily.

Middle Trunnion Mounting:  The TC middle trunnion type heavy rod hydraulic cylinder features a middle trunnion mounting system for flexibility and easy installation. Intermediate trunnion mounting allows safe integration into various hydraulic systems and equipment configurations.

Precise Control:  Equipped with precision machined components and high-quality seals, this hydraulic cylinder ensures accurate and reliable operation. It provides precise control over moving and positioning loads, allowing efficient and accurate processing.

TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder Parameter:

TC Cilindru hidraulic cu tijă grea de tip trunnion mijlociu TC Usage Method:

Mounting:  First, the TC middle trunnion-type heavy rod hydraulic cylinder is securely installed in the designated position using the appropriate mounting brackets or fixtures. Ensure proper alignment and stability during installation to prevent cylinder misalignment or stress.

Hydraulic System Integration:  Follow the manufacturer’s instructions and guidelines to connect hydraulic lines to cylinder ports. The cylinder is integrated into the hydraulic system by clicking it to a suitable pump or power unit. Ensure cylinder specifications and operating requirements are met.

Control and Operation:  The control valve in the hydraulic system is used to regulate the flow of hydraulic oil into and out of the cylinder. Adjust the control Settings according to the desired linear motion and force output. Test the movement of the cylinder to verify its function and responsiveness.

TC Cilindru hidraulic cu tijă grea de tip trunnion mijlociu TC Maintenance:

Regular maintenance is essential to ensure optimal performance and longevity of the TC Middle Trunnion Type Heavy Rod Hydraulic Cylinder. Here are some maintenance tips to follow:

Inspecție periodică: Conduct routine inspections to identify any signs of wear, damage, or leaks. Inspect the cylinder body, piston rod, seals, and other components for abnormalities. Address any issues promptly to prevent further injury or operational inefficiencies.

Lubrifiere: Apply the recommended lubricant to the moving parts of the cylinder, including the rod and seals. Regular lubrication minimizes friction, reduces wear, and ensures smooth operation. Follow the manufacturer’s guidelines for lubrication intervals and use the appropriate lubricant type.

Seal Replacement: If you notice seal deterioration or leakage, replace the seals using genuine manufacturer-approved parts. Damaged or worn seals can compromise the cylinder’s performance and may lead to hydraulic fluid leaks.

Cleaning: Clean the cylinder by removing dirt, debris, and other contaminants. Use a non-abrasive cleaner and ensure all components are thoroughly dried before reassembly. Regular cleaning promotes optimal performance and prevents premature wear or damage.

How To Take Apart A Hydraulic Cylinder?

Taking apart a hydraulic cylinder requires careful disassembly to avoid component damage. Here’s a step-by-step guide on how to take apart a hydraulic cylinder:

1. Safety Precautions: Before starting any work on hydraulic cylinders, ensure the system is depressurized, and the equipment is safely secured to prevent accidental movement. Wear appropriate personal protective equipment (PPE) such as gloves and safety glasses.
2. Identify the Cylinder: Determine the type and design of the hydraulic cylinder you’re working with. Different cylinders may have varying disassembly procedures, so consult the manufacturer’s documentation or guidelines for your cylinder model.
3. Cylinder Removal: Disconnect any hydraulic lines connected to the cylinder. Remove any external components, such as mounting brackets or covers that may obstruct access to the cylinder.
4. Drain Hydraulic Fluid: Place a suitable container beneath the cylinder to catch any hydraulic fluid draining during disassembly. Carefully drain the fluid by loosening the fittings or removing the drain plugs.
5. Disassemble End Caps: Identify the cylinder’s end caps, usually located at each end of the cylinder. Remove any retaining bolts, screws, or fasteners securing the end caps in place. Gently tap the end caps with a rubber mallet to loosen them if necessary.
6. Separate End Caps: Once the end cap fasteners are removed, carefully pry off the end caps using a pry bar or a soft-faced mallet. Take note of the orientation and order of any components inside the cylinder as you disassemble it.
7. Remove Piston Assembly: With the end caps removed, the piston assembly should be accessible. Slide the piston out of the cylinder bore not damaging the piston or cylinder walls. If the piston is stubborn, apply a suitable lubricant and use gentle force to facilitate its removal.
8. Inspect and Clean Components: Inspect all disassembled components for signs of wear, damage, or contamination. Clean each piece using a suitable cleaner or solvent to remove dirt, debris, or hydraulic fluid residue. Dry the features thoroughly before further inspection or reassembly.
9. Replace Worn or Damaged Parts: If any components show signs of excessive wear or damage, they should be replaced with new ones. Consult the manufacturer’s guidelines or seek professional advice to ensure you select the correct replacement parts.
10. Reassembly: To reassemble the hydraulic cylinder, follow the reverse order of disassembly. Ensure all components are correctly aligned and that any seals or O-rings are lubricated with hydraulic oil or a compatible lubricant before installation. Tighten fasteners and fittings to the manufacturer’s recommended torque specifications.

Capabilitatea și capacitatea fabricii:

(1) Montaj

Avem o platformă de asamblare independentă de cercetare și dezvoltare de primă clasă. Atelierul de producție a cilindrilor hidraulici are patru linii de asamblare semiautomate pentru cilindri de ridicare și o linie de asamblare automată a cilindrilor de înclinare, cu o capacitate de producție anuală proiectată de 1 milion de bucăți. Atelierul de cilindri speciali este echipat cu diverse specificații ale unui sistem de asamblare semi-automat de curățare, cu o capacitate de producție anuală proiectată de 200.000 și dotat cu echipamente celebre de prelucrare CNC, un centru de prelucrare, un echipament special de prelucrare a cilindrilor de înaltă precizie, o mașină de sudură robotizată, o mașină de curățare automată, o mașină de asamblare automată a cilindrilor și o linie de producție automată de vopsire. Echipamente critice existente de peste 300 de seturi (seturi). Alocarea optimă și utilizarea eficientă a resurselor de echipamente asigură cerințele de precizie ale produselor și satisface nevoile de înaltă calitate ale produselor.

(2) Prelucrare

Atelierul de prelucrare este echipat cu un centru de strunjire cu șină înclinată personalizat, un centru de prelucrare, o mașină de honuire de mare viteză, un robot de sudură și alte echipamente conexe, care pot gestiona prelucrarea tuburilor cilindrice cu un diametru interior maxim de 400 mm și o lungime maximă de 6 metri.

(3) Sudură

(4) Vopsire și acoperire

Cu linii automate de acoperire cu vopsea pe bază de apă cu cilindru de dimensiuni mici și medii, pentru a realiza încărcarea și descărcarea automată a robotului și pulverizarea automată, capacitatea de proiectare de 4000 de bucăți pe schimb;
Avem, de asemenea, o linie de producție semi-automată de vopsire pentru cilindri mari, acționată de un lanț de putere, cu o capacitate de proiectare de 60 de cutii pe schimb.

(5) Testarea

Dispunem de instalații de inspecție și bancuri de testare de primă clasă pentru a ne asigura că performanța cilindrului îndeplinește cerințele.

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