Гидравлический цилиндр с легким штоком типа TC Middle Trunnion

The TC middle trunnion light rod hydraulic cylinder is an advanced hydraulic element that provides precise and efficient linear motion control in various industrial applications. With its unique intermediate trunnion design, lightweight construction, and superior performance, this hydraulic cylinder offers versatility, durability, and reliability.

Hydraulic Cylinder Main Features:

Intermediate Trunnion Design: The TC light rod hydraulic cylinder uses an intermediate trunnion design to provide stability and enhanced load-bearing capacity. This design allows for efficient force transfer and ensures reliable performance in demanding applications.

Lightweight Construction: This light rod hydraulic cylinder provides high strength while minimizing overall weight using lightweight materials such as aluminum and advanced composite materials. The lightweight design is easy to operate and helps improve system efficiency.

Light Rod Technology: Cylinders use lightweight rod technology to optimize their performance by reducing weight without compromising strength and durability. This innovative design ensures smooth and precise linear motion control.

Versatile Applications: TC middle trunnion type light rod hydraulic cylinders are suitable for various industrial applications, including heavy machinery, construction equipment, and material handling systems. Its versatility makes it ideal for multiple industry and motion control requirements.

TC Middle Trunnion Type Light Rod Hydraulic Cylinder Parameter:

Гидравлический цилиндр с легким штоком типа TC Middle Trunnion Метод использования:

Installation: Select an appropriate installation position based on application requirements. Ensure that the middle trunnons are aligned with the load and system requirements. Secure the cylinder using the recommended bolts and ensure proper alignment for the best performance.

Hydraulic Connection: Connect the hydraulic hose to the cylinder to ensure a tight connection without leakage. During installation, follow the manufacturer’s torque specification guidelines to maintain the integrity of the hydraulic system.

System Integration: The cylinder is integrated into the hydraulic system and aligned with other components according to system requirements. Refer to the manufacturer’s guidelines and system schematics for proper installation.

Operation: Hydraulic pressure is applied to the system while adhering to industry standard safety protocols. The TC cylinder features an intermediate trunnion design that effectively converts liquid pressure into precise linear motion, providing reliable control for various applications.

Гидравлический цилиндр с легким штоком типа TC Middle Trunnion Техническое обслуживание:

Regular maintenance is essential to ensure the longevity and optimal performance of the TC Middle trunnion-type light rod hydraulic cylinder. Consider the following maintenance guidelines:

• Visual Inspection: Check the cylinder regularly for signs of leakage, damage, or wear. Pay close attention to the overall condition of seals, bearings, and cylinders. Replace worn or damaged parts promptly.
• Смазка: Follow the manufacturer’s recommendations for lubrication intervals and use appropriate lubricants. Proper lubrication minimizes friction, reduces wear, and ensures smooth operation.
• Очистка: Clean cylinders by removing dirt, debris, and contaminants. Use a non-abrasive cleaning agent and not use too much force during cleaning to avoid damaging vital components.
• Seal Inspection: Check seals regularly for leakage or deterioration. Replace worn or damaged seals to maintain optimal performance and prevent potential system failures.
• System Calibration: Periodically check cylinder performance, stroke length, speed, and accuracy. The system is calibrated as necessary to ensure accurate and consistent operation.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a light rod hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

1. Prepare the Necessary Tools: Before starting the bleeding process, gather the following tools: a wrench or socket set, a container to catch hydraulic fluid, and a clean cloth or rag.
2. Position the Cylinder: Ensure that the hydraulic cylinder is safe and stable. Use clamps or fixtures to secure it and prevent accidental movement during bleeding if necessary.
3. Locate the Highest Point: Identify the highest point on the hydraulic cylinder. This is the point where air tends to accumulate. It is usually near the cylinder’s end or the piston rod’s top.
4. Loosen the Fittings: Using a wrench or socket set, carefully loosen the fitting or connection at the highest point of the cylinder. Ensure that the fitting is only loosened enough to allow air to escape and not to cause hydraulic fluid leakage.
5. Slowly Extend the Cylinder: Activate the hydraulic system to extend the cylinder slowly. This action helps push the air bubbles towards the open fitting and allows them to escape.
6. Monitor Fluid Flow: Pay close attention to the hydraulic fluid flow as the cylinder extends. Look for any air bubbles or foam in the fluid. Allow the liquid to flow until you observe a consistent and smooth flow without air bubbles.
7. Tighten the Fitting: When confident that all the air has been bled from the cylinder, carefully tighten the fitting or connection at the highest point. Make sure it is adequately secured to prevent any hydraulic fluid leakage.
8. Repeat the Process: If multiple cylinders exist in the hydraulic system or other high points where air might have collected, repeat steps 4 to 7 for each cylinder or high end.
9. Check for Proper Operation: After bleeding the cylinder, test its operation to ensure it functions correctly. Activate the hydraulic system and observe the cylinder’s movement for irregularities or air-related issues. If any problems persist, consider contacting a hydraulic system professional for further assistance.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best light rod hydraulic cylinder manufacturers. We can offer wide light rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!