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Press Clamping Cylinder

Являясь одним из производителей, поставщиков и экспортеров механической продукции, мы предлагаем гидравлические цилиндры и многие другие изделия.

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Почта:sales@hydraulic-cylinders.net

Производитель поставщик экспортер гидроцилиндров.

Press Clamping Cylinder

The press clamping cylinder is a cutting-edge product that delivers exceptional performance and reliability in various industrial applications. With its advanced features and robust design, this cylinder offers enhanced clamping force, precise control, and improved productivity.

The press clamping cylinder is a game-changer in industrial applications, offering high clamping force, precise control, and fast operation. With its versatile mounting options and reliable performance, this cylinder enhances productivity, efficiency, and precision in various industrial processes. Following the recommended usage methods and maintenance practices, you can maximize the press clamping cylinder’s longevity, reliability, and safety in your industrial setup. Choose this cylinder to unlock the full potential of your industrial processes and quickly achieve superior results.

Press Clamping Cylinder Key Characteristics:

  1. High Clamping Force:
  • The press clamping cylinder boasts a powerful clamping force, allowing it to securely hold workpieces in place during machining, welding, or assembly processes.
  • With its robust construction and optimized design, this cylinder provides reliable and consistent clamping force, ensuring stability and accuracy.
  1. Точное управление:
  • This cylinder features precise control mechanisms that enable operators to adjust the clamping force accurately.
  • The ability to fine-tune the clamping force ensures optimal gripping without damaging delicate workpieces, resulting in superior quality and reduced rework.
  1. Fast Operation:
  • The press clamping cylinder is engineered for rapid clamping and release operations, minimizing downtime and maximizing productivity.
  • Its efficient design and high-speed actuation allow quick workpiece changes, reducing cycle times and improving overall efficiency.
  1. Versatile Mounting Options:
  • This cylinder offers versatile mounting options, including flange, foot, or threaded body mounts, providing flexibility to integrate seamlessly into different industrial setups.
  • The variety of mounting options enables easy installation and integration with existing machinery or customized workstations.

Press Clamping Cylinder Parameter:

Product NameHydraulic Press Clamping Cylinder
Features:Tighten the clamp head that holds the steel ingot or billet
Bore diameter:125mm~700mm
Rod diameter:80mm~520mm
Stroke≤1200mm
Thrust force:Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)
 Clamping Cylinder Applications:Hydraulic Press
Features:
Tighten the clamp head that holds the steel ingot or billet
Specification:
Bore diameter: 125mm~700mm
Rod diameter: 80mm~520mm
Stroke≤1200mm
Thrust force:
Maximum 9621KN
(Cylinder diameter 700mm/pressure25MPa)

Press Cylinder Factory:

Usage Method Of Press Clamping Cylinder:

  1. Монтаж и установка:
  • Begin by selecting the appropriate mounting option for your application, such as flange, foot, or threaded body.
  • Follow the manufacturer’s instructions or guidelines to securely mount the press clamping cylinder to the desired location, ensuring proper alignment and stability.
  1. Adjusting Clamping Force:
  • Depending on the requirements of your application, use the provided controls or adjustment mechanisms to set the desired clamping force.
  • Carefully consider the workpiece material, size, and processing requirements to achieve the optimal clamping force for the best results.
  1. Workpiece Clamping:
  • Position the workpiece within the clamping range of the press clamping cylinder.
  • Activate the cylinder to apply the clamping force, ensuring a secure grip on the workpiece.
  • Verify that the clamping force is sufficient to hold the workpiece firmly during the required operation.

How To Remove Hydraulic Cylinder End Cap?

Removing the end cap of a hydraulic cylinder is a straightforward process that requires some essential tools and careful execution. Here’s a step-by-step guide on how to remove the hydraulic cylinder end cap:
  1. Safety First: Before starting any work on the hydraulic cylinder, ensure the system is depressurized and all hydraulic power is turned off. This will prevent any unexpected movement or hydraulic fluid discharge.
  2. Gather Tools: You will need appropriate tools, including wrenches, socket sets, a rubber mallet, and a pry bar or screwdriver.
  3. Identify the End Cap: The end cap is typically located on one end of the hydraulic cylinder and is secured with bolts or retaining rings.
  4. Access the Bolts: If the end cap is held in place with bolts, use the appropriate wrench or socket set to loosen and remove them. Start by loosening the bolts in a crisscross pattern to ensure even pressure release.
  5. Remove the Retaining Rings: The end cap may sometimes be secured with retaining rings. Use a pry bar or screwdriver to carefully pry off the retaining rings, ensuring they do not damage the cylinder or the end cap.
  6. Tap Gently: Once the bolts or retaining rings are removed, the end cap may still be tightly sealed due to hydraulic pressure or friction. Use a rubber mallet to gently tap around the end cap’s perimeter. This helps to break any adhesive or sealing material and loosen the end cap.
  7. Pry Off the End Cap: With the end cap loosened, use a pry bar or a screwdriver to pry off the end cap carefully. Start at one edge and work your way around, applying gentle and even pressure to avoid damaging the cylinder or the end cap. Tap the pry bar lightly with a rubber mallet to help release the end cap.
  8. Inspect and Clean: Once the end cap is removed, inspect it for any signs of damage, wear, or leakage. Take note of any seals or gaskets that may need replacement. Clean the end cap and the cylinder mounting surface thoroughly to ensure a proper reassembling seal.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

 

 

We are one of the best hydraulic cylinder manufacturers. We can offer comprehensive hydraulic cylinders. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!

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