Задняя крышка Цапфа Четырехштоковый гидроцилиндр

The rear cover trunnion four rod hydraulic cylinder is a cutting-edge component designed to provide exceptional power, precise control, and unmatched performance in various industrial applications. With its innovative rear cover trunnion design and four rod configuration, this four rod hydraulic cylinder offers enhanced stability, durability, and load-bearing capacity, making it an indispensable asset in demanding hydraulic systems.

Essential Characteristics Of Four Rod Hydraulic Cylinder:

Rear Cover Trunnion Design:

1. • The rear cover trunnion design provides a safe and efficient installation solution that ensures reliable operation even under heavy loads and extreme conditions.
   • It simplifies installation and can be easily integrated into various hydraulic systems or equipment.

Four Rod Configuration:

1. • The four rod configuration enhances the bearing capacity of the four rod hydraulic cylinder and ensures optimal stability and precise positioning.
   • It enables the four rod hydraulic cylinder to withstand side loads effectively, providing exceptional resistance to torsion and side forces.

High Power Output:

1. • This four rod hydraulic cylinder has an impressive power output, allowing it to handle heavy loads easily.
   • It provides superior power and thrust, making it suitable for applications that require a lot of strength and lifting capacity.

Точное управление:

• • The rear cover trunnion four rod hydraulic cylinder provides precise linear motion control to ensure accurate positioning and smooth operation.
  • It provides excellent stroke control, enabling operators to achieve the speed and precision required for specific tasks.

Rear Cover Trunnion Four Rod Hydraulic Cylinder Parameter:

Задняя крышка Цапфа Четырехштоковый гидроцилиндр Метод использования:

Монтаж и установка:

1. • Consider load requirements and space constraints to determine the appropriate installation location of the hydraulic cylinder within the system or equipment.
   • Make sure the mounting surface is clean, level, and able to support the weight of the cylinder.
   • Place the rear cover trunnions flush with the mounting face and secure them using recommended bolts or fasteners.

Hydraulic Connections:

1. • Connect the four rod hydraulic cylinder supply line to the cylinder port to ensure proper sealing to prevent leakage.
   • Follow the manufacturer’s recommendations for the type of hydraulic oil and fill the system to the recommended level.

Operation:

• • Activate the hydraulic system and control the movement of the cylinder using a hydraulic control valve or other suitable control mechanism.
  • Adjust flow and pressure Settings to achieve the desired speed and force output.
  • Regularly monitor cylinder operation for any signs of abnormal behavior, such as leaks, overheating, or unusual noise.

Maintenance Of Rear Cover Trunnion Four Rod Hydraulic Cylinder:

1. Regular Inspection:
   • Perform routine visual inspections to check for signs of wear, leaks, or damage.
   • Inspect the rod surface, seals, and mounting connections for any abnormalities and address any issues promptly.
2. Lubrication:
   • Follow the manufacturer’s guidelines for lubrication intervals and use a recommended lubricant to ensure smooth operation.
   • Apply lubrication to the rod, seals, and other moving parts to minimize friction and extend the cylinder’s lifespan.
3. Seal Replacement:
   • Over time, seals may wear out and require replacement. If leakage is detected, carefully remove the old seals and install new ones according to the manufacturer’s specifications.

How Do You Rebuild A Hydraulic Cylinder？

Rebuilding a hydraulic cylinder involves disassembling the cylinder, inspecting its components, replacing worn or damaged parts, and reassembling it to restore its functionality. Here’s a general step-by-step guide on how to rebuild a hydraulic cylinder:

1. Gather the Necessary Tools and Equipment:
   • Before starting the rebuild process, gather the required tools, such as wrenches, pliers, a rubber mallet, a cylinder hone, new seals and O-rings, a seal installation tool, and a hydraulic cylinder repair kit.
2. Меры предосторожности:
   • Ensure the hydraulic system is depressurized and the cylinder is disconnected from any power source.
   • Use appropriate protective equipment (PPE), such as gloves and safety glasses, to protect yourself during the rebuild.
3. Разборка цилиндра:
   • Remove the hydraulic cylinder from the equipment or system.
   • Carefully disassemble the cylinder, starting with removing end caps or retaining rings.
   • Release the pressure within the cylinder by retracting the rod fully.
   • Take note of the sequence of the removed components for accurate reassembly.
4. Component Inspection:
   • Inspect all cylinder components, including the rod, piston, seals, and bearings, for signs of wear, damage, or corrosion.
   • Measure the dimensions of critical components, such as the rod and bore diameter, to ensure they are within specifications.
   • Pay close attention to the condition of seals and O-rings, as they are familiar sources of hydraulic cylinder issues.
5. Replacement of Worn or Damaged Parts:
   • Replace any seals, O-rings, or other damaged components identified during the inspection.
   • Ensure the replacement parts are compatible with the cylinder model and meet the required specifications.
   • Lubricate the new seals or O-rings with hydraulic oil before installation.
6. Cylinder Reassembly:
   • Clean all disassembled components thoroughly to remove any dirt or debris.
   • Apply a thin film of hydraulic oil to the components during reassembly to provide lubrication.
   • Follow the manufacturer’s instructions or repair manual to ensure correct fastener reassembly and torque specifications.
7. Testing and Installation:
   • Once the cylinder is reassembled, test its functionality by applying hydraulic pressure.
   • Check for leaks, abnormal noises, or erratic movements during testing.
   • If the cylinder operates smoothly without issues, it can be reinstalled into the equipment or system.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best light four rod hydraulic cylinder manufacturers. We can offer comprehensive light four rod hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients around the world and earned a good reputation because of our superior product quality and after-sales service. We warmly welcome customers both at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!