圆头法兰式冶金液压缸

The head round flange type metallurgical hydraulic cylinder is a cutting-edge element specially designed for metallurgical applications. With its superior performance, rugged construction, and innovative design, this metallurgical hydraulic cylinder provides precise control, durability, and efficiency in demanding industrial environments. Whether used in steel mills, foundries, or other metallurgical processes, headround flange-type cylinders offer outstanding results.

Y-HG1 series of metallurgical hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Head Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

圆头法兰式冶金液压缸 Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Ensure that the mounting surface is clean, flat, and able to withstand the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks.
3. System Integration and Calibration:
   • By the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve optimal performance and desired operation parameters.
4. Operating the Cylinder:
   • Activate the hydraulic system to apply pressure and initiate the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension and precise positioning for efficient metallurgical operation.

圆头法兰式冶金液压缸 特点:

• Head Rectangular Flange Design:  The unique rectangular flange design provides enhanced stability, precise alignment, and improved load distribution during operation, ensuring optimal performance in metallurgical processes.
• Metallurgical Application Focus:  The cylinders are precisely designed to meet the demanding requirements of metallurgical applications, providing reliability and durability under extreme conditions.
• Superior Performance:  Cylinders offer excellent performance, enabling accurate positioning, smooth operation, and high productivity in metallurgical processes.
• 坚固的结构  Manufactured from high-quality materials, the cylinders can withstand heavy loads and harsh operating conditions, ensuring long-term durability and reliable performance.
• Safety Features:  The design combines overload protection and an emergency shutdown mechanism, prioritizing operator safety in the metallurgical process.

How To Bleed Hydraulic Cylinder?

Bleeding a hydraulic cylinder is a process that removes air or gas trapped within the cylinder and ensures proper operation and performance. Here’s a step-by-step guide on how to bleed a hydraulic cylinder:

1. Preparation:
   • Ensure the hydraulic system is powered off and any pressure sources are locked out or depressurized.
   • Use appropriate personal protective equipment, such as gloves and safety glasses, to protect against potential hazards.
2. Locate Bleed Valve:
   • Identify the bleed valve on the hydraulic cylinder. It is typically located near the top or conveniently for accessing and bleeding air.
3. Position Cylinder:
   • Position the hydraulic cylinder to allow the air or gas to rise and escape through the bleed valve.
   • If necessary, adjust the cylinder’s position, for example, by extending or retracting it partially to facilitate air release.
4. Open Bleed Valve:
   • Carefully open the bleed valve using an appropriate wrench or tool by turning it counterclockwise.
   • Be cautious not to loosen or remove the valve to prevent hydraulic fluid leakage.
5. Bleed Air:
   • Slowly operate the hydraulic system to pressurize the cylinder, such as activating the pump or actuating the controls.
   • As the system operates, air or gas trapped within the cylinder will begin to escape through the open bleed valve.
   • Allow the air to bleed entirely until only hydraulic fluid flows from the valve.
   • Monitor the hydraulic fluid level in the reservoir and refill if necessary to maintain proper fluid levels.
6. Close Bleed Valve:
   • Once all the air has been bled, carefully close the bleed valve clockwise until it is snug.
   • Ensure the valve is securely closed, but avoid over-tightening to prevent damage.
7. Check Cylinder Operation:
   • Restore power to the hydraulic system and test the operation of the cylinder.
   • Verify that the cylinder extends and retracts smoothly without abnormal noises or vibrations.
   • Observe the cylinder’s performance and ensure it operates as expected.
8. Regular Maintenance:
   • To prevent future air accumulation, implement routine maintenance practices, such as checking for leaks, maintaining proper fluid levels, and addressing any issues promptly.
   • Regularly inspect the hydraulic system and cylinders, including seals, connections, and hoses, to identify and resolve potential problems.

工厂的能力和产能：

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线，设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统，设计年生产能力 20 万只，并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台（套）。设备资源的优化配置和高效利用，保证了产品的精度要求，满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备，可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线，实现机器人自动上下料和自动喷涂，设计产能为每班 4000 件；
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线，设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台，确保气缸的性能符合要求。

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!