Bucket Cylinder For Volwa Large Excavator DLS330-8B
Introduction
A bucket cylinder is a specially designed hydraulic cylinder primarily used to control the movement of buckets in heavy machinery such as excavators, backhoe loaders, and front-end loaders. Its main function is to enable the bucket to lift, lower, and tilt, making it easier to handle various material handling tasks. In the hydraulic system, the bucket cylinder achieves precise control of the bucket by the pressure change of hydraulic oil, enabling operators to efficiently handle heavy loads and adapt to complex work environments and diverse job requirements.
Features
- High strength and durability: Typically made of high-strength steel or aluminum, it can withstand high pressure and heavy loads, adapt to harsh working environments, and the design considers wear resistance and corrosion resistance, extending the service life.
- Efficient hydraulic operation: Smooth extension and contraction action is achieved by utilizing the pressure of hydraulic oil, and it can quickly respond to control commands, providing powerful pushing and pulling force suitable for handling heavy loads and complex job tasks.
- Various types: Single-acting (hydraulics used in only one direction) or double-acting (hydraulics used in two directions) cylinders can be selected according to the requirements to meet different operating needs. Some models are telescopic, allowing for greater extension without increasing the external dimensions, which is suitable for applications with limited space.
- Custom production: Our products can perfectly replace these hydraulic cylinders.
Applications
Bucket cylinders are widely used in various heavy machinery, including:
- Construction equipment: In excavators, they are essential for excavation, loading, and moving soil or debris. In backhoe loaders, bucket cylinders help both with excavation and lifting.
- Agricultural machinery: Used in front-end loaders for scooping, lifting, and transporting soil, hay, and other materials.
- Excavators: Bucket cylinders achieve the digging action by allowing the bucket to penetrate the soil.
- Front-end loaders: In front-end loaders, they aid in lifting and dumping goods effectively.
Design Considerations And Selection Standards
From the design considerations, we consider the cylinder’s carrying capacity, sealing, durability, safety, and maintainability. The following are the key points:
- Carrying capacity: The cylinder should be able to withstand the maximum load required for the task.
- Sealing: Various sealing components such as piston seals and rod seals are used to prevent leakage of hydraulic oil and ensure efficient operation.
- Durability: The cylinder should be designed with wear resistance and corrosion resistance in mind to extend its service life.
- Safety: Proper installation and regular maintenance ensure safe operation.
- Maintainability: The cylinder should be designed with replaceable components, making maintenance and repair more accessible.
Sealing and Lubrication
To ensure proper sealing and lubrication, various sealing components are used, such as piston seals and rod seals, which are made of wear-resistant materials such as polyurethane and nitrile rubber. The cylinder body and threaded end surfaces are finely processed to improve wear resistance. Regular addition of hydraulic oil is necessary to ensure proper lubrication.
Maintenance and Repair
Regular inspection and preventive maintenance measures are necessary to ensure the long-term operation of the cylinder. The following are common maintenance tasks:
- Regular inspection
- Proper lubrication
- Seal replacement
- Calibration check
Proper installation, lubrication, and adjustment are critical to the cylinder’s performance. During installation, proper alignment guidance should be provided, and suitable installation brackets should be used to secure the cylinder. Recommended inspection, repair, and replacement procedures are provided, including replacement parts and rebuild services to improve the cylinder’s service life.
Safety Considerations and Environmental Factors
When using bucket cylinders, proper safety measures should be taken. Ensure that the equipment is properly installed and that the cylinder is in good condition before use. Proper disposal of hydraulic oil and other hazardous materials is necessary to minimize environmental impact.
Troubleshooting and Common Problems
Common problems include hydraulic oil leaks, malfunctioning cylinders, and reduced performance. Proper diagnosis and solutions are critical to solve these problems. Regular inspection and preventive maintenance measures can also help minimize such problems.
About Our Company
We are a manufacturer of replacement hydraulic cylinders with a complete range of products. We have become one of the leading manufacturers and wholesale distributors of hydraulic cylinders in domestic and international markets. We follow the principle of excellent quality and rely on the industrialization production management strategy of precision manufacturing workshops. Our company continuously improves the manufacturing platform of the workshop, perfects the product quality production route, and has strong creation ability. We meet customers’ diverse needs with high efficiency, high precision, and high-quality products.
Our company provides professional, international certification, customized services, production equipment, and after-sales service.
