Large Excavator Bucket Cylinder

The large excavator bucket cylinder is a robust hydraulic component designed to maximize the earthmoving capabilities of large excavators. This cylinder is precisely engineered to deliver exceptional power, durability, and precision in heavy-duty construction and excavation tasks.

The large excavator bucket cylinder is a robust and reliable hydraulic component that enhances the earthmoving capabilities of large excavators. With its high power and strength, precise control and maneuverability, as well as durability and compatibility, this cylinder enables operators to tackle heavy-duty construction and excavation tasks easily. By following the recommended usage methods and maintenance practices, operators can ensure optimal performance and longevity of the Large Excavator Bucket Cylinder, resulting in increased productivity and successful completion of large-scale earthmoving projects. Invest in this exceptional hydraulic cylinder to unleash the full potential of your large excavator and achieve superior results in your earthmoving operations.

Large Excavator Bucket Cylinder Key Characteristics:

1. High Power and Strength

• The large excavator bucket cylinder is designed to handle heavy loads and withstand rigorous earthmoving tasks.
• Its high-power capabilities deliver significant force, enabling efficient excavation and material handling.

2. Precise Control and Maneuverability

• This cylinder offers precise control over the excavator’s bucket, allowing operators to position and manipulate materials accurately.
• It provides smooth and responsive movement, enhancing maneuverability and productivity on the job site.

3. Durability and Longevity

• The large excavator bucket cylinder is constructed with high-quality materials and advanced engineering, ensuring long-lasting durability.
• It is built to withstand harsh working conditions, minimizing downtime and reducing maintenance costs.

4. Compatibility and Versatility

• The cylinder is compatible with many large excavator models, offering versatility across different construction projects.
• It can be easily integrated into existing excavator systems, making it a practical choice for contractors and operators.

Large Excavator Bucket Cylinder Parameter:

Product Name	Large Excavator Bucket Cylinder
Features:	Control the action of the bucket
Bore diameter:	200mm～360mm
Rod diameter:	140mm～260mm Stroke≤2500 mm
Thrust force:	Maximum 3560.8KN
Bore diameter:	420mm/pressure35MPa

Large Excavator Bucket Cylinder Identification Diagram:

Usage Method Of Large Excavator Bucket Cylinder:

1. Installation and Configuration

• Refer to the manufacturer’s instructions for properly installing the large excavator bucket cylinder.
• Ensure compatibility and securely attach the cylinder to the excavator’s bucket assembly.
• Follow the recommended torque specifications and use appropriate mounting hardware for a secure and reliable connection.

2. Operational Considerations

• Familiarize yourself with the controls and operation of the large excavator, including the bucket cylinder.
• Practice operating the excavator and cylinder in a controlled environment before undertaking actual earthmoving tasks.
• Adhere to safety guidelines and operate within the excavator’s load limits to prevent accidents and equipment damage.

3. Optimizing Earthmoving Performance

• Utilize the large excavator bucket cylinder’s precise control to optimize earthmoving performance.
• Maintain a steady and controlled speed while excavating, allowing the cylinder to exert consistent force.
• Adjust the bucket angle and height according to the specific excavation requirements, ensuring efficient material handling.

How To Remove Hydraulic Cylinder From Excavator?

Removing a hydraulic cylinder from an excavator requires careful attention and adherence to proper procedures to ensure safety and prevent damage to the equipment. Here are general steps to guide you through the process:

1. Preparation:

• Ensure the excavator is turned off and parked on a level surface.
• Engage the safety lock and secure the boom and arm in a stable position.
• Put on appropriate personal protective equipment, such as gloves and safety glasses.

2. Identify the Cylinder:

• Locate the hydraulic cylinder you wish to remove. It may be attached to the boom, arm, or other excavator components.

3. Relieve Hydraulic Pressure:

• Before disconnecting any hydraulic lines or fittings, it’s crucial to release the pressure in the system to prevent sudden movements or fluid spray.
• Start by locating your excavator model’s pressure relief valve or pressure release procedure.
• Follow the manufacturer’s guidelines to depressurize the hydraulic system properly.

4. Disconnect Hydraulic Lines:

• Identify the hydraulic lines connected to the cylinder. These lines carry hydraulic fluid to and from the cylinder.
• Use appropriate wrenches or fittings to loosen and disconnect the hydraulic lines from the cylinder.
• Place a container or absorbent material beneath the disconnected lines to catch residual hydraulic fluid.

5. Remove Mounting Hardware:

• Locate the mounting points of the cylinder. These may be bolts or pins securing the cylinder to the excavator’s structure.
• Use the appropriate tools to remove the mounting hardware depending on the specific design.
• Ensure proper support for the cylinder during removal to prevent it from falling or causing damage.

6. Detach the Cylinder:

• Carefully slide or maneuver the cylinder out of its mounting position. If it’s tightly fitted, you may need to gently tap it with a rubber mallet or use a hydraulic cylinder puller for assistance.
• Ensure that no other components or structures are obstructing the cylinder’s removal.

7. Inspection and Maintenance:

• Once the cylinder is removed, inspect it for any signs of damage, leaks, or wear.
• Clean the cylinder and inspect the rod, seals, and other components for any signs of corrosion, scoring, or excessive wear.
• Perform any necessary maintenance or repairs before reinstalling the cylinder.

8. Reinstallation or Replacement:

• To reinstall the hydraulic cylinder, follow the reverse steps of the removal process, ensuring proper alignment and torque specifications.
• If the cylinder is being replaced, carefully install the new cylinder according to the manufacturer’s instructions and guidelines.

Capacità e capacità della fabbrica:

(1) Montaggio

We have a first-class independent research and development assembly platform. The hydraulic cylinder production workshop has four semi-automatic lifting cylinder assembly lines and one automatic tilt cylinder assembly line, with a designed annual production capacity of 1 million pieces. The special cylinder workshop is equipped with various specifications of a semi-automatic cleaning assembly system with a designed annual production capacity of 200,000 and equipped with famous CNC machining equipment, a machining center, a high-precision cylinder processing special equipment, a robot welding machine, an automatic cleaning machine, automatic cylinder assembly machine, and automatic painting production line. Existing critical equipment of more than 300 sets (sets). The optimal allocation and efficient use of equipment resources ensure the accuracy requirements of products and meet the high-quality needs of products.

(2) Lavorazione

L'officina di lavorazione è dotata di un centro di tornitura su rotaia inclinata personalizzato, di un centro di lavorazione, di una levigatrice ad alta velocità, di un robot di saldatura e di altre attrezzature correlate, in grado di gestire la lavorazione di tubi cilindrici con un diametro interno massimo di 400 mm e una lunghezza massima di 6 metri.

(3) Saldatura

(4) Verniciatura e rivestimento

Con linee automatiche di verniciatura a base d'acqua a cilindro di piccole e medie dimensioni, per realizzare il carico e lo scarico automatico con robot e la spruzzatura automatica, la capacità di progettazione è di 4000 pezzi per turno;
Disponiamo anche di una linea di produzione semiautomatica di vernici per cilindri di grandi dimensioni alimentata da una catena di potenza, con una capacità di progettazione di 60 casse per turno.

(5) Test

Disponiamo di strutture di ispezione e banchi di prova di prim'ordine per garantire che le prestazioni del cilindro siano conformi ai requisiti.

 

 

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