Задний круглый фланцевый гидроцилиндр металлургического назначения

The rear round flange type metallurgical hydraulic cylinder is a high-performance hydraulic component designed to meet the demanding requirements of metallurgical applications. With its robust construction, precise control, and reliable operation, this hydraulic cylinder design stands out in the rigorous environment of steel mills, foundries, and other metallurgical processes. Rear round flanged cylinders offer superior performance, efficiency, and durability, making them ideal for the metallurgical industry.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Round Flange Type Metallurgical Hydraulic Cylinder Parameter:

Задний круглый фланцевый гидроцилиндр металлургического назначения Метод использования:

1. Монтаж и установка:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the hydraulic cylinder.
   • Make sure the mounting surface is clean, level, and able to support the weight and load of the cylinder.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using a compatible hydraulic hose or pipe.
   • Ensure proper alignment and secure connections to prevent leaks and ensure optimal performance.
3. System Integration and Calibration:
   • Integrate metallurgical hydraulic cylinders into metallurgical equipment or systems by the manufacturer’s guidelines.
   • Calibrate the system to achieve desired operating parameters and ensure smooth functioning.
4. Эксплуатация цилиндра:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

Задний круглый фланцевый гидроцилиндр металлургического назначения Characteristics:

• Rear Round Flange Design:  The back circular flange design provides a safe and reliable connection point, ensuring stability and accurate alignment during metallurgical operations.
• Metallurgical Application Focus:  The cylinders are designed to meet the rigorous requirements of metallurgical applications, providing durability and high performance under extreme conditions.
• Точное управление:  The cylinders allow precise control and positioning, enabling the operator to achieve accurate and efficient metallurgical operations.
• Надежная конструкция:  Metallurgical hydraulic cylinders are made of high-quality materials that withstand heavy loads, extreme temperatures, and harsh operating conditions.
• Efficient Energy Conversion:  The metallurgical hydraulic cylinder adopts advanced hydraulic technology to efficiently transform hydraulic energy into mechanical force and optimize the productivity of the metallurgical process.

How To Bleed A Hydraulic Cylinder Without Bleeder Valve?

Bleeding a hydraulic cylinder without a bleeder valve can be more challenging, but it is still possible. Here’s a step-by-step guide on how to bleed a hydraulic cylinder without a bleeder valve:

1. Prepare the Necessary Tools:
   • You will need a wrench or pliers to loosen and tighten hydraulic fittings.
   • Have a container ready to catch any hydraulic fluid that may come out during the bleeding process.
   • Keep rags or absorbent materials nearby to clean up any spills.
2. Locate the Highest Point:
   • Identify the highest point on the hydraulic cylinder where air bubbles might get trapped.
   • This is typically near the cylinder’s end or at the piston’s top.
3. Loosen the Fitting:
   • Carefully loosen the hydraulic fitting at the highest point using a wrench or pliers.
   • Loosen it enough to allow air and fluid to escape but not so much that it completely disconnects.
4. Apply Pressure:
   • Activate the hydraulic system to apply pressure to the cylinder.
   • This can be done by operating the hydraulic pump or using any controls available.
5. Watch for Air Bubbles:
   • Monitor the hydraulic fitting you loosened for the presence of air bubbles.
   • As the pressure builds, any trapped air will escape through the fitting.
6. Fluid Release:
   • Retighten the fitting once you observe a steady flow of hydraulic fluid without any air bubbles.
   • Be cautious not to overtighten and damage the fitting or hydraulic lines.
7. Repeat the Process:
   • If there are other high points on the cylinder where air bubbles might accumulate, repeat steps 3 to 6 for each location.
   • Start with the highest point and work your way down to ensure all air is released.
8. Check for Proper Operation:
   • Once you have bled the cylinder, check for proper operation by activating the hydraulic system.
   • Verify that the cylinder extends and retracts smoothly without unusual noises or vibrations.
9. Clean Up:
   • Use rags or absorbent materials to clean up hydraulic fluid spills or drips.
   • Dispose of the used hydraulic fluid properly according to local regulations.

Возможности и мощности завода:

(1) Сборка

Мы располагаем первоклассной независимой сборочной платформой для проведения исследований и разработок. Цех по производству гидравлических цилиндров имеет четыре полуавтоматические линии сборки подъемных цилиндров и одну автоматическую линию сборки цилиндров наклона с проектной годовой производственной мощностью 1 млн. штук. Цех по производству специальных цилиндров оснащен полуавтоматической очистной сборочной системой различных спецификаций с проектной годовой производственной мощностью 200 тыс. штук и оснащен известным обрабатывающим оборудованием с ЧПУ, обрабатывающим центром, высокоточным специальным оборудованием для обработки цилиндров, роботом-сварщиком, автоматической очистной машиной, автоматической сборочной машиной цилиндров и автоматической покрасочной производственной линией. Существующее критически важное оборудование насчитывает более 300 комплектов (комплектов). Оптимальное распределение и эффективное использование ресурсов оборудования позволяет обеспечить требования к точности изделий и удовлетворить потребности в высоком качестве продукции.

(2) Механическая обработка

Цех оснащен специализированным токарным центром с наклонной направляющей, обрабатывающим центром, высокоскоростным хонинговальным станком, сварочным роботом и другим сопутствующим оборудованием, которое позволяет обрабатывать цилиндрические трубы с максимальным внутренним диаметром 400 мм и максимальной длиной 6 м.

(3) Сварка

(4) Painting & coating

With small and medium-sized cylinder automatic water-based paint coating lines, to achieve automatic robot loading and unloading and automatic spraying, the design capacity of 4000 pieces per shift;
We also have a semi-automatic paint production line for large cylinders powered by a power chain, with 60 cases per shift design capacity.

(5) Testing

We have first-class inspection facilities and test beds to ensure that the performance of the cylinder meets the requirements.

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding agricultural gearboxes. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and cooperate with us!