Dvo- in tripotni visokoodzivni hidravlični ventil serije WRCE

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Dvo- in tripotni visokoodzivni hidravlični ventil serije WRCE

The WRCE series 2- and 3-way high-response flow hydraulic valve is a remarkable hydraulic component designed to deliver exceptional performance in fluid control applications. With its high-response flow capabilities, this valve revolutionizes hydraulic systems by providing precise and efficient flow control.

The WRCE series 2- and 3-way high-response flow hydraulic valve sets new standards in flow control precision and efficiency. With its high-response flow capabilities, compact design, and versatility, this valve empowers hydraulic systems to achieve optimal performance and energy efficiency. By following the recommended usage methods and maintenance guidelines, you can harness the full potential of the WRCE series valve and experience enhanced control and productivity in your hydraulic applications. Upgrade your hydraulic system today and unlock the advantages of efficiency and precision with the WRCE series 2- and 3-way high-response flow hydraulic valve.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Key Characteristics:

  1. High-Response Flow:
  • The WRCE series valve is engineered to offer high-response flow control, ensuring rapid and accurate adjustments to fluid flow rates.
  • This characteristic enables precise control over hydraulic actuators, resulting in enhanced system performance, reduced energy consumption, and improved overall efficiency.
  1. Versatile 2- and 3-Way Configuration:
  • This valve is available in both 2-way and 3-way configurations, providing flexibility to meet various hydraulic system requirements.
  • The 2-way configuration allows for simple on/off control, while the 3-way design enables directional control, making it ideal for applications such as actuator extension and retraction.
  1. Kompaktna zasnova:
  • The WRCE series valve features a compact design, making it suitable for installations where space is limited.
  • This compact size allows easy integration into various hydraulic systems without compromising performance or functionality.
  1. High-Pressure Rating:
  • This valve is built to withstand high-pressure environments, ensuring reliable operation even in demanding hydraulic applications.
  • Its robust construction and high-pressure rating make it suitable for use in systems that require efficient flow control under extreme operating conditions.

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Parameter:

Splošno
NS  NG  32 40 50
Teža kg 11.2 17.3 24.6
Weight with shut-off valve …../…WK or …/…WL… kg 12.5 18.6 25.9
Size of the pilot control valve (pilot) NG 6 6 6
Položaj namestitve  Any, preferably horizontal
Temperaturno območje shranjevanja  –20  to  +80
Temperaturno območje okoliščin  –20  to  +50
Hydraulic (measured with HLP32, ϑoil=40℃ ±5℃)
Maks. obratovalni tlak –  Main stagePort  A、B bar NS  32~40: 350,NS  50: 420
– Pilot control valve port X 315
– Pilot control valve port Y 210
Rated flow   Δp=5bar – Specifications …S…L  (linear) l/min 800 1200 2000
– Specifications …S…R  (linear with progressive fine control range) 600 850 1400
Nominal flow of pilot valve at Δp=70bar l/min 12 40 40
Leakage of pilot valve at  P=100bar l/min 0.3 0.7 0.7
Hidravlična tekočina Mineral oil (HL,HLP) to DIN 51524
Hydraulic fluid temperature range 20  to  +80;preferably +40  to  +50
Območje viskoznosti mm2/s 20  to  380;preferably 30  to  45
Maximum admissible degree of contamination of the hydraulic fluid, cleanliness class according to ISO 4406 (c) Class 20/18/15
Histereza % ≤ 0.2
Histereza % ≤ 0.1
Občutljivost odziva % ≤ 0.1
Response Time(step signa 0 ~ 100%) ms ≤ 20
Električni podatki
Vrsta napetosti Direct voltage
Type of signal Analog
Opening point calibration % ≦ 1
Zero shift upon change of: – Hydraulic fluid temperature %/10K ≦ 0.3 ≦ 0.3 ≦ 0.3
– Pilot pressure in X %/100bar ≦ 0.7 ≦ 0.7 ≦ 0.7
– Return flow pressure in Y %/bar ≦ 0.3 ≦ 0.3 ≦ 0.3
The protection class of the valve according to EN60529 IP65 with a mating connector mounted and locked

WRCE Series 2-and 3-way High-response Flow Hydraulic Valve Advantages:

• Pilot-operated two-stage cartridge high-frequency response throttle valve
• Suitable for closed-loop control of position, pressure, force and speed
• Pilot control valve: six-port direct-acting high-frequency response proportional valve with electric feedback
• Main stage: closed loop position control
• Integrated open loop and closed loop control electronics (OBE)

Usage Method Of WRCE Series 2-and 3-way High-response Flow Hydraulic Valve :

  1. Ocena sistema:
  • Evaluate your hydraulic system and determine the specific flow control requirements.
  • Identify whether the WRCE series valve is compatible with your system based on factors such as flow rates, pressure ratings, and the desired control functions.
  1. Izbira ventila:
  • Select the appropriate variant of the WRCE series valve based on your system parameters and flow control needs.
  • Consider factors such as flow capacity, pressure rating, response time, and compatibility with your specific application.
  1. Namestitev:
  • Follow the manufacturer’s installation instructions carefully to ensure proper alignment and secure mounting of the valve.
  • Make sure to create leak-free connections by using suitable hydraulic fittings, adapters, and seals. Tighten the connections adequately to prevent any fluid leaks.
  1. Integracija krmilnih signalov:
  • Connect the control signal lines of the valve to a suitable control device, such as a hydraulic control module, electronic control unit, or manual control lever.
  • Ensure proper wiring and compatibility between the valve and control device to achieve accurate and responsive flow control.

How To Hook Up Hydraulic Control Valve?

To hook up a hydraulic control valve, follow these steps:

  1. Določite vrsto ventila: Determine the specific type of hydraulic control valve you are working with, such as a directional control valve, pressure control valve, or flow control valve. Ensure that the valve is suitable for your application and compatible with your hydraulic system.
  2. Zberite potrebna orodja in materiale: Collect the necessary tools and materials, including appropriate hydraulic fittings, adapters, hoses, and wrenches. Refer to the manufacturer’s instructions for any specific tools or components needed.
  3. Priprava hidravličnega sistema: Zaustavite hidravlični sistem in sprostite tlak z aktiviranjem varnostnega ventila ali umikanjem hidravličnih cilindrov. Ta korak je ključnega pomena za varnost in preprečuje nenamerno premikanje ali izpust hidravlične tekočine.
  4. Določite smer pretoka: Determine the flow direction in your hydraulic system. Typically, the flow direction is indicated by arrows on the hydraulic components. Ensure that you understand the correct flow direction before proceeding.
  5. Poiščite mesto namestitve: Identify the optimal location to install the hydraulic control valve in your hydraulic system. Consider factors such as accessibility, proximity to the actuator or hydraulic component, and ease of operation. Ensure there is enough space for the valve to be mounted securely.
  6. Namestitev ventila: Securely mount the hydraulic control valve in the chosen location using appropriate brackets or clamps. Ensure the valve is positioned correctly, aligning the inlet and outlet ports with the flow direction. Follow the manufacturer’s instructions for the specific mounting requirements of your valve.
  7. Priključite vhodne in izhodne odprtine: Attach hydraulic hoses or tubing to the inlet and outlet ports of the hydraulic control valve. Use suitable hydraulic fittings and adapters to create a leak-free connection. Tighten the connections using wrenches to ensure a secure fit, but avoid over-tightening.
  8. Connect Control Lines: If your hydraulic control valve requires external control signals, connect the control lines from the control device, such as a joystick, lever, or solenoid, to the appropriate ports on the valve. Follow the manufacturer’s instructions for the correct wiring or connection configuration.
  9. Preizkusite sistem: Once the hydraulic control valve is installed, slowly restore hydraulic system pressure. Test the system to ensure that the valve is functioning correctly. Operate the control device and observe the response of the hydraulic components to verify that the valve is controlling the flow, pressure, or direction as intended.
  10. Fine-tune and Adjust: Make any necessary adjustments to the hydraulic control valve to achieve the desired flow, pressure, or direction control. Refer to the manufacturer’s instructions for specific adjustment procedures. Regularly monitor the system for any leaks, pressure inconsistencies, or abnormal behavior.

Zmogljivost in zmogljivost tovarne:

(1) Sestavljanje

Imamo prvovrstno neodvisno platformo za raziskave in razvoj. Delavnica za proizvodnjo hidravličnih cilindrov ima štiri polavtomatske montažne linije za dvižne cilindre in eno avtomatsko montažno linijo za nagibne cilindre z letno proizvodno zmogljivostjo 1 milijona kosov. Delavnica za posebne cilindre je opremljena z različnimi specifikacijami polavtomatskega sistema za čiščenje in montažo z letno proizvodno zmogljivostjo 200.000 kosov ter znano CNC obdelovalno opremo, obdelovalnim centrom, visoko precizno posebno opremo za obdelavo cilindrov, robotskim varilnim strojem, avtomatskim čistilnim strojem, avtomatskim strojem za montažo cilindrov in avtomatsko proizvodno linijo za barvanje. Obstoječa kritična oprema obsega več kot 300 kompletov (kompletov). Optimalna razporeditev in učinkovita uporaba opremnih virov zagotavljata zahteve glede natančnosti izdelkov in izpolnjujeta visoke zahteve glede kakovosti izdelkov.

(2) Strojna obdelava

Strojna delavnica je opremljena s prilagojenim centrom za struženje nagnjenih tirnic, obdelovalnim centrom, visokohitrostnim strojem za honanje, varilnim robotom in drugo sorodno opremo, ki lahko obdeluje cilindrične cevi z največjim notranjim premerom 400 mm in največjo dolžino 6 metrov.

(3) Varjenje

(4) Barvanje in premazovanje

Z majhnimi in srednje velikimi cilindričnimi avtomatskimi linijami za barvanje na vodni osnovi, za doseganje avtomatskega nakladanja in razkladanja robotov ter avtomatskega brizganja, je projektna zmogljivost 4000 kosov na izmeno;
Imamo tudi polavtomatsko linijo za proizvodnjo barv za velike jeklenke, ki jo poganja veriga, s projektno zmogljivostjo 60 zabojev na izmeno.

(5) Testiranje

Imamo prvovrstne inšpekcijske prostore in testne postaje, s katerimi zagotavljamo, da delovanje jeklenke izpolnjuje zahteve.

 

 

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