后置法兰花型冶金液压缸

The rear method orchid-type metallurgical hydraulic cylinder is an advanced hydraulic component designed to meet the demanding requirements of metallurgical applications. With its exceptional performance, sturdy construction, and innovative design, this hydraulic cylinder delivers precise control, durability, and efficiency in challenging industrial environments. Whether used in steel mills, foundries, or other metallurgical processes, the rear method orchid-type cylinder ensures optimal results.

Y-HG1 series of metallurgical equipment hydraulic cylinder for the double acting piston cylinder, cylinder diameter is generally in the range of 40~320mm, the working pressure <=16MPA, the hydraulic oil mechanical system can be used to lose emulsion and other working media, the installation of the flange, earrings, pins, trippers (base) and different types.

High precision CNC honing machine, automatic welding machine, vertical, horizontal machining center, gantry machining center, CNC lathe, and other processing equipment, product quality is stable and guaranteed.

Rear Method Orchid Type Metallurgical Hydraulic Cylinder Parameter:

后置法兰花型冶金液压缸 Usage Method:

1. Mounting and Installation:
   • According to the specific requirements of metallurgical equipment, determine the appropriate installation position of the metallurgical hydraulic cylinder.
   • Ensure the mounting surface is clean, level, and capable of supporting the cylinder’s weight and load.
2. Connection to Hydraulic System:
   • Connect the metallurgical hydraulic cylinder to the hydraulic system using compatible hydraulic hoses or pipes.
   • Ensure proper alignment and secure connections to prevent leaks and guarantee optimal performance.
3. System Integration and Calibration:
   • By the manufacturer’s guidelines, integrate metallurgical hydraulic cylinders into metallurgical equipment or systems.
   • Calibrate the system to achieve the desired operation parameters and ensure smooth functionality.
4. Operating the Cylinder:
   • Start the hydraulic system. Apply pressure to start the movement of the hydraulic cylinder.
   • The hydraulic control system controls cylinder extension, contraction, and positioning for efficient metallurgical operations.

后置法兰花型冶金液压缸 特点:

• Rear Method Orchid Design:  The unique back flange design enhances stability, precise alignment, and load distribution during operation, ensuring optimal performance in metallurgical processes.
• Metallurgical Application Focus:  The cylinders are precision designed to meet the stringent requirements of metallurgical applications, providing reliability and durability under extreme conditions.
• Superior Performance:  Metallurgical hydraulic cylinders provide excellent performance, enabling accurate positioning, smooth operation, and increased productivity in metallurgical processes.
• Sturdy Construction:  Manufactured from high-quality materials, the cylinders can withstand heavy loads and harsh operating conditions, ensuring long-term durability and reliable performance.
• Safety Features:  The design combines overload protection and an emergency shutdown mechanism, prioritizing operator safety in the metallurgical process.

液压缸如何工作？

A hydraulic cylinder is a mechanical actuator that converts hydraulic energy into linear force and motion. It plays a crucial role in various industries and applications requiring heavy lifting, pushing, or pulling. Here’s a simplified explanation of how a hydraulic cylinder works:

1. Basic Components:
   • Cylinder Barrel: A cylindrical tube houses the piston and allows for fluid movement.
   • Piston: A solid, cylindrical component that divides the cylinder into two chambers and can move back and forth.
   • Piston Rod: A rod attached to the piston, extending through a seal on one end of the cylinder to transmit the force generated by the piston.
   • Seals prevent fluid leakage and maintain the separation between the two chambers.
2. Hydraulic Fluid:
   • The hydraulic cylinder operates using an incompressible fluid, typically hydraulic oil or fluid.
   • The fluid is stored in a hydraulic reservoir and pumped into the cylinder through hydraulic lines or hoses.
3. Double-Acting Cylinder Operation:
   • In a double-acting hydraulic cylinder, fluid is supplied to both sides of the piston alternately to produce both extension and retraction movements.
   • Extension: Pressurized fluid is directed into the chamber behind the piston, pushing the piston and piston rod forward, extending the cylinder.
   • Retraction: The fluid is redirected to the chamber on the opposite side of the piston, applying pressure and causing the piston to move in the opposite direction, retracting the cylinder.
4. Single-Acting Cylinder Operation:
   • In a single-acting hydraulic cylinder, fluid is supplied to only one side of the piston, while the other side is vented or equipped with a spring to facilitate the return stroke.
   • Extension: Pressurized fluid is directed into the chamber behind the piston, causing the piston to extend.
   • Retraction: The fluid is released or vented from the chamber, allowing the spring or external force to push the piston back to its original position.
5. Control and Valves:
   • Various valves, such as directional control valves, flow control valves, and pressure control valves control the flow of hydraulic fluid into and out of the hydraulic cylinder.
   • These valves enable precise control over the hydraulic cylinder’s speed, direction, and force.
6. Force and Motion:
   • As the hydraulic fluid enters one side of the cylinder, it applies pressure against the piston, generating force.
   • This force is transmitted through the piston rod to the load or the desired application, causing linear motion, such as lifting, pushing, or pulling.
7. Maintenance and Safety:
   • Regular maintenance, including inspections, lubrication, and seal replacement, is essential to ensure optimal performance and prevent leaks.
   • Safety measures, such as pressure relief valves and safety mechanisms, are incorporated to protect against overloading or sudden failures.

工厂的能力和产能：

(1) 装配

我们拥有一流的自主研发装配平台。液压油缸生产车间拥有 4 条半自动提升油缸装配线和 1 条全自动倾斜油缸装配线，设计年生产能力 100 万支。特种油缸车间配备了各种规格的半自动清洗装配系统，设计年生产能力 20 万只，并配备了知名数控加工设备、加工中心、高精度油缸加工专用设备、机器人焊接机、自动清洗机、油缸自动装配机、自动喷漆生产线等。现有关键设备 300 多台（套）。设备资源的优化配置和高效利用，保证了产品的精度要求，满足了产品的高质量需求。

(2) 机加工

加工车间配备了定制的斜轨车削中心、加工中心、高速珩磨机、焊接机器人及其他相关设备，可加工最大内径 400 毫米、最大长度 6 米的气缸管。

(3) 焊接

(4) 油漆和涂料

配备中小型圆筒自动水性漆喷涂线，实现机器人自动上下料和自动喷涂，设计产能为每班 4000 件；
我们还拥有一条由动力链驱动的大型油缸半自动喷漆生产线，设计产能为每班 60 箱。

(5) 测试

我们拥有一流的检验设施和试验台，确保气缸的性能符合要求。

We are one of the best metallurgical hydraulic cylinder manufacturers. We can offer comprehensive metallurgical hydraulic cylinder stock. We also provide corresponding 农用齿轮箱. We have exported our products to clients worldwide and earned a good reputation because of our superior product quality and after-sales service. We welcome customers at home and abroad to contact us to negotiate business, exchange information, and 与我们合作!